PE GEO SHEET EXTRUSION LINE

PE GEO SHEET EXTRUSION LINE

SATURN4305024

 

PE GEO SHEET EXTRUSION LINE

 

  1. Specifications of PE GEO sheet extrusion line
  2. Specifications of Single screw 75/33 PE GEO sheet extrusion Line

This extrusion line consists of

1 WS-75/33 single screw extruder 1 set

2 WS-75/33 Screen Changing Filter 1 set

3 JC-1200 T-Die 1 set

4 WS-1200 Three Roller Calender 1 set

5 Temperature controller 1 set

6 Water chiller 1 set

7 Cooling Frame 1 set

8 Trimming machine 1 set

9 Trimming winder 1 set

10 Haul-Off unit 1 set

11 Slitting unit 1 set

12 Cutting unit 1 set

13 Transport frame 1 set

14 Welding machine 1 set

15 Air compressor 1 set

16 Crusher-15HP 1 set

17 Mixer-4kw 1 set

18 Off Line Auotomatic Punching machine with 4 sets of moulds 1 set

  1. Main technical parameters
  2. Suitable material:HDPE Granule
  3. Output Capacity

Extruder Model Extrusion Material Output Capacity Remarks

WS-75/33 HDPE Granule 360kg/h 1 set

The output capacity varies with the materials and the operation conditions

  1. Product specification: sheet max width: 1200mm, thickness: 1 to 3mm
  2. Extrusion line speed: 0.5-4m/min
  3. The height of the centerline of the extruder: 1000mm
  4. Total installed power: 150kw, running power:105kw
  5. Whole extrusion line dimension:20m*2m*2.7m
  6. Operation direction: From right to left
  7. The color of the line: white or according to customer’s requirement
  8. Production flows: automatic feeding→single screw extruder→filter→T-type extrusion die head→

calender machine → cooling frame → haul off → punching machine → slitting machine → cutting →

stacking→welding

III. Environment condition

  1. Location Indoors
  2. Power supply No dangerous area
  3. Humidity degree ≤85%
  4. Temperature 0-40℃
  5. Facilities
  6. Power supply 3-phase/, 220V+10% 60Hz
  7. Cooling water ≤20℃, ≥0.3Mpa, ～0.5T/h
  8. Compressed air 0.3m3/min, ＞0.5MPa
  9. Total installed power 270kw
  10. Dimension 20m*2 m*2 .7m
  11. Detailed specification of the line:

1.WS-75/33 Single Screw Extruder 1 set

 

Item Description Data

 

1 Output Capacity Max.360 Kg/h (It may change according to

material formulation, operation technique, etc)

2 Screw Part

3 Number of the screws 1

4 Diameter of the screws 75mm

5 Rotating direction of the screws Same direction

6 Rotation speed of the screws 1-120r/min

7 Available working length of the screws 2475mm

8 Screw material 38CrMoAla

9 Screw surface heating treatment Nitriding

10 Nitriding depth of the screws 0.7 mm

11 Nitriding rigidity of the screw surface HV850-900

12 Rigidity of the screw core HB265

13 Screw L:D 33:1

14 Barrel Part

15 Barrel material 38CrMoAla

16 Barrel surface heating treatment Nitriding

17 Nitriding depth of the barrel 0.7 mm

18 Nitriding rigidity of the barrel ≥HV940,Brittleness: ≤2 level

19 Heating method and power of the barrel Ceramic heating circles, 20kw, 4 zones

20 Cooling method and power of the barrel Oil cooling with stainless steel cover,

180/250w*4zones

21 Gearbox Reducer &Distribution box parts-280

22 Gearbox reducer material HT200

23 Gear material 20CrMnTi

24 Gear precision degree 6 degree

25 Hardness of the gear surface HRC55

26 Hardness of the gear core HB260

27 Cooling method of the reducer Water circulation

 

28 Material of distribution box QT400

29 Gear material 20CrMnTi

30 Gear precision degree 6 degree

31 Hardness of the gear surface HRC55

32 Hardness of the gear core HB260

33 Main Motor Part

34 Main motor type Frequency inverter motor

35 Main Motor Power 110 Kw (AC motor type)

36 Speed Adjusting Mode Delta/ABB Frequency Inverter

37 Electrical Cabinet Parts

38 Temperature controllers Brand: Omron, made in Japan

39 Temperature measuring component thermocouple

40 Contactors Brand: CHNT or Siemens

41 Frequency inverter Delta/ABB brand

42 Buttons, switches, and others CHNT brand

43 Material Feeding Part

44 Feeding Mode spiral feeding

45 Feeding Power 1.5kw

46 Others

47 Cooling Water Consumption 1~3 L/min

48 Connecting mode of extruder and die flange

 

1 X Screen Changing Filter

 

1 Brand Made by Wings

2 Screen Changing way Hydraulic pressure

3 Diameter of filter part >75mm

4 Max pressure of filter 40MPA

5 Filter Material 38Crmoal nitridation materials

 

PE T-Die head 1 set

 

1 Brand Luohua,China

2 Die head type T-Extrusion

3 Die Mouth Width 1300mm ajustable

4 Adjusted Thickness 1-3.2mm

5 Mould Material Special Imported Mould Steel

6 Surface Treatment Chromed, polished

7 Mould Heating System Heating Plate and Heating Rod

8 Heating power 24kw

 

Three calender machine 1 set

1 Production Speed 0-5m/min

2 Calender roll diameter 450mm

3 Temperature Control way Water heating

4 Roller length 1000mm

5 The thickness of chrome surface

Surface chrome conditions

0.2mm

class 12

6 Driving motor AC motor 1.1kw

7 Moving motor 0.75kw

8 Up and down motor 1.1kw×2

 

Water temperature controller

 

1 Control way Water temperature control

2 Heating Power 9kw （ 10-50℃ ）

 

15HP Water chiller

1 Cooling way Fan cooling

2 Capacity 15HP

 

Cooling frame 1 set

 

1 Cooling Length 6000mm

2 Normal rollers 10-15pcs

3 Dia. Of sloe-cooling roller 60mm

4 Roller Surface Stainless steel surface

 

Haul off units 1 set

 

1 Diameter of hual off ruller Ø215mm

2 Length of hual off roller 700mm

3 Materials off haul off roller Nbr rubber

4 Haul off motor 1.1kw by Delta/ABB inverter

9.Trimming knife 1 set

 

1 Trimming way knife trimming

 

Trimming winder 1 set

 

1 Winding motor 1.5kw toqure motor×2

2 Suitable thickness 0.2-1mm

  1. Slitting unit 1 set

1 Feeding way Pulling feeding

2 Pulling feeding motor 1.1kw AC motor

3 Slitting way Knife slitting

4 Rectification way Photoelectric rectification

 

Cutting unit 1 set

 

1 Cutting way Blade cutting

2 Cutting motor 3kw with reducer

  1. Transport&stacking unit 1 set

1 Transport way Belt transport

2 Transport motor 0.55kw

3 Stacking length 4meter

 

Welding Unit (Shanghai) 1

1 Ultrasonic generator 14sets

2 Ultrasonic transducer 14sets

3 Ultrasonic mold 14sets

4 Ultrasonic die head 14sets

5 Transfer water system 2 pics

6 Ultrasonic pneumatic system 14sets

7 PLC general control system 1 set

8 Worktable 6000mm

9 Power 49kw

10 Friction power of ultrasonic vibration 30.8kw

11 Size L8000MM*W2200MM*H2250MM

12 Control way PLC

13 Welding moulds Germany Aleris

 

  1. Air compressor 1sets

1 Power 7.5kw

2 Volume 150L

3 Pressure 0.8MPA

  1. 600 Heavy Pipe Crusher 1sets

 

1 Motor 22kw

2 Fixed knife 4pcs

3 Moving knife 10pcs

4 Bearing diameter 130mm

5 Feeding size 600mm×300mm

6 Capacity 400-600kg/h

8 Weight 3000kg

 

  1. WS-Mixer 1 set

Item Description Data

Photo

1 Mixing capacity 100kg, 1000kg/h

2 Power 3kw

  1. WS-Punching machine off line 1 set

Item Description Data

1 Punching moulds 4pcs 75mm,100(125)mm,150mm,200mm

2 Power 4kw

 

3 Pressure capacity 400kn

4 Weight 3000kg

5 Pressing moving distance 100mm

6 Control way PLC

  1. Spare parts for sheet production line 1 set

Item Description Data

1 Heating zones for barrels 1 pc

2 Contactors 2 pics

3 High temperature plugs 4 pics

4 Mould bolts 5 pics

5 Switches 2 pics

6 Compressed air tubes 1 wheel

7 Compressed air fittings 2 pics

8 Slitting blades 2 pic

9 Install and dismantle tools 1 set

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