5000 MM GCL COMPOSITE PRODUCTION LINE

5000 MM GCL COMPOSITE PRODUCTION LINE

Technical Specification & Quotation:

5000 mm GCL Composite Production Line

1.            General information

Working width: 5000 mm

Gsm of products: 4000-9000 g/m2

1.           Machines technical specification :
2.  Unwinder machines :

1) Including 2 sets of unwinder: one set is used for non-woven fabric , another set is used for woven

fabric.

2) Winding roller made from seamless steel tube Φ299×8

3) Line speed:1-6m/min

4) Equipped with spray unit for lateral or diagonal spray on fabrics

5) Made static balancing calibration of rollers, roller covered with rough rubber.

6) Active unwinding, variable speed by frequency conversion control.

7) With one take-up shaf

8) Power: 4w

2. Accumulator: Three roller accumulator for woven fabric

1) Through the self-weight action of the counterweight, the tension of the fabric surface can be

adjusted.

2) Accumulator: 5m

3) Working width: 5200mm

4) The roller body is made of φ219 seamless steel pipe. The guide roller can rotate flexibly, and the

weight of the balance block is easy to adjust

3. Material feeding and Horizontal Spreader:

The bucket type or single-pipe screw conveyor is used to lift the feeding mechanism, and the raw materials

are conveyed to the horizontal screw spreader; the gap between the sprinkling openings can be adjusted

through the adjustable air cylinder, and the amount and uniformity of the materials are controlled; after the

raw materials are spread on the woven cloth, the The scraper is smoothed and enters the next machine.

1) Working width: 5200 mm

2) Total power: 13kw, Feeding material motor 7.5kw, Spreader motor 5.5kw.

3) The feeding adopts pallet type conveyor belt structure. The conveying speed is adjusted and

controlled by the frequency converter.

4) There is a transition funnel in front of the feeding port of the horizontal screw conveyor, and an

observation window is provided to prevent dust pollution.

5) The horizontal screw conveyor continuously feeds the material horizontally and horizontally, and

the conveying speed is adjusted and controlled by the frequency converter.

6) The dusting port made of two steel plates, etc., can adjust the gap of the dusting port through an adjustable cylinder to control the dusting amount and uniformity

7) The work platform made of high-quality plates to be welded and processed by planer machining,

welding stress is eliminated by tempering treatment .Panel thickness is not less than 20 mm with smooth surface, so as to largely reduce friction force on running.

8) Adjustable scraper installed on the platform, thickness of delivered material is adjusted by manual operation via worm gear wheel lifting gear assistance, so as to achieve the required thickness and

surface roughness of materials.

9) Beam of scraper made of 200 x 100 x 5 rectangular square tube, scrapper made from 10mmA3,steel, with scale indication on beam for lifting calibration .

10) There are fine-tuning device under the work platform to set its level to be consistent with the top height of feeding roller of needle loom.

4. Heavy Structure Needle punching machine :

1) Working width: 5200 mm

2) Needle density: 3000n/m, computerized random distribution

3) Stroke: 60mm

4) Frequency: ≤500rpm idling

5) Framework treated by stress relief annealing treatment, reinforced structure

6) The needle board is made from aluminium magnesium alloy, surface electroplated, main needle beam is aluminium alloy, air pressure locker fixing plate for easy changing.

7) The bed plate and stripper plate is lifted by motor with 8 groups of worm gears

8) Installed power: ~30.0kw, inverter controlled

9) Output roller forced with air cylinder, cylinder Φ 155mm diameter, with knurling surface on rollers.

Upper feeding roller is Φ 155 mm roller body as a transition roller. Making static balance adjustment of each rollers to ensure the uniformity of output speed.

10) Auto up ceiling positioned stop function, digital needle depth displayer

11) Strong magnet bar fitted by output side to remove broken needles

5. Slitting and Winding Machine

1) Length of winding roller: 5200mm, surface winding

2) Diameter of the roller: 400mm, 10mm wall thickness

3) Surface winding work with pneumatic pressing roller

4) Installed power: 5.5kw, variable speed inverter controlled

5) 7 slitting knives, including 4 pneumatic hard cutters and 3 middle electric cutters

6) Electronic counter with functionalities of timer, fixed-length setting, reset, ringing, digital display.

5000 mm GCL Composite Production line

Spare needle board 1 Set Free Free

Needle (20000 pcs) 1 Set Free Free

Finishing products width: ≤5000mm

Validity： One month

Delivery time: 90 days after getting down payment.