600-1800MMHDPE/PP PIPE PRODUCTION LINE

SATURN3605024

600-1800MMHDPE/PP PIPE PRODUCTION LINE

• Main commercial terms

Project -600-1800mm HDPE/PP pipe production line

2.1 Technical specification1. Mixing Dryer System

Motor power:5.5kW

Capacity:2,000kg

Dia of barrel:1,900mm

Power of air-blower: 0.75kW

Heating power: 40kW

Inner loading pipe dia.(mm):60mm

Material: Stainless steel

2. Vacuum loader

Rated transmissioncapacity:1,500kg/h+500kg/h

Motor power: 7.5+2.2kW

Pipe diameter: Φ51+38

Hopper : stainless steel

3. BKD120/38 Single Screw Extruder

Screw:

Diameter of screw: Ф120mm

L/D: 38/1

Material of screw: 38CrMoAlA

Surface roughness: Ra≤0.8um

Surface treatment: nitrided processing, thickness: 0.6mm, Hardness: 860HV, Polishing

Barrel:

Material of Barrel: 38CrMoAlA

Inner processing: nitrided with thickness: 0.4~ 0.6mm

Inside roughness: Ra≤1.6um

Heating zones: 6

Heating mode: Ceramic+ stainless steelcovering

Heating power: 10.2*6kW

Cooling power:0.37*6kW

Method of cooling: Air cooling

Driving motor:

Motor power: 355KW ,

Type of motor: AC

Brand:Siemens-Beide,China

Gear box:

Type: Vertical  

High torque design

Brand:Chengbrand,China.

Main electric part:

Inverter:ABB

Air Switch:LG;

Relay:Omron;

PLC Siemens controlling system:

Series number: S7-200;

Chinese and English Menu;

Human-machine interface;

SiemensTouch screen;

Modular temperature controller, precision: ±1℃;

Self protective system:

Over current protective of motor

Over temperature protective of motor

Over pressure protective of screw

4. Die head & calibration sleeve

Qty of die head: 1 set;

Bush:1 for each O.D

Pin: 2for each O.D.

Calibrator: 2for each O.D. Made of Brass.

Internal pipe cooling system design

(Air exhausting system for cooling inside pipe from Die head.)

Adaptor with pressure sensor

Material:

Heating power: 150kW, heating zone:70zones, made of Ceramic;

Blower suction power: 7.5kw

Inside and outside made by 40Cr,surface inner chrome plating

Rolled controlled by motor.

Advantage:

Ensure PE material wellmelted.

Pipe pressure grade increase greatly.

Special design and treatment tunnel,

Low melttemperatureand high melt pressure.

5. Die head temperature controller

Die headtemperature controller:

1.Temperature range: normal temp-250℃, media: JD320 heat conductive oil,

2. Oil pump power: 11kW, heat oil flow: 200-300L/min,
3. Motor power: 37KW, hot oil pressure: 0.15-0.20Mpa,
4. Cooling type: (water-oil) indirect cooling, cooling water flow: 80L/min,
5. Temp controlling precision: ±1℃, running mode: PID auto running,
6. Oil tank volume: 50L, oil level control: liquid switch,
7. Protection mode: reverse phase-overload-over temp-stop feeding oil-sensor cut off-BY-PASS loop-over temp automatically cut off,

Basic configuration:

Taiwan high efficient hot oil pump,

Stainless steel electrical heating pipe,

Schneider contactorandoil cooler,

Multi-functional mould temp controller computer.

6. SJ45/25 Color Stripe Co-extruder

Screw:

Diameter of screw:45mm;

L/D: 25:1;

Material of screw: 38CrMoAlA;

Surface treatment: Nitridedprocessing, thickness: 0.4~0,7mm, Polishing;

Barrel:

Material of Barrel: 38CrMoAlA;

Inner processing: nitrided with thickness: 0.4~ 0.7mm;

Heating zones: 2pcs;

Heating mode: Ceramic+Stainless Steel Cover;

Heating power: 1.6kW×2pcs;

Cooling power: 0.04kW×2pcs;

Method of cooling: air cooling;

Driving motor:

Motor power: AC 7.5kW

Capacity:25kg/hr

7. BK-VT 1800/3Vacuum CalibrationTank

Vacuum Tank :

Effective length 3000mm,

Tank material: Stainless steel,

Front/Back Flange: Stainless steel,

Water level adjustment: Stainless Steel floating ball,

Water temperature control: Thermo mechanical expansion valve,

Each diameter sealing board and silicon rubber included

Water pipeline: Galvanized pipe + copper valve,

Water filter size:3",Circulating design,

Nylon semilunar supporter,

Stainless steel cover;

Nozzle: High quality ABS.

With mechanical vacuum gauge,

Roundness device,

Vacuum pump:

Power: 15kW *2pcs

Brand: GuangYi China

Water pump:

Power: 15kW *2pcs

Brand: GuangYi China

Three direction adjustment:

Forward and Backward : ±400mm hydraulic driven; motor power:1.5kW

Up and down: ±50mm manual screw adjustment;

Left and right : ±50mm manual screw adjustment;

Vacuum meter:

Quantity: 2pcs.

Vacuum degree: -0.08Mpa

8.BK-VT 1800/10.5Vacuum CalibrationTank

Vacuum Tank :

Effective length 10,500mm,(Single chamber design)

Tank material: Stainless steel,

Front/Back Flange: Stainless steel,

Water level adjustment: Stainless Steel floating ball,

Water temperature control: Thermo mechanical expansion valve,

Each diameter sealing board and silicon rubber included

Water pipeline: Galvanized pipe + copper valve,

Water filter size:3",Circulating design,

Nylon semilunar supporter,

Stainless steel cover;

Nozzle: High quality ABS.

With mechanical vacuum gauge,

Roundness device,

Vacuum pump:

Power: 15kW *3pcs

Brand: GuangYi China

Water pump:

Power: 15kW *3pcs

Brand: GuangYi China

Three direction adjustment:

Forward and Backward : ±1200mm hydraulic driven; motor power:1.1kW

Up and down: ±50mm manual screw adjustment;

Left and right : ±50mm manual screw adjustment;

Vacuum meter:

Quantity: 2pcs.

Vacuum degree: -0.08Mpa

9. BK-SB1800/8Spray cooling tank

Spray tank:

Effective length:8,000mm,

Tank material: Stainless steel+ Glass window

Front/back Flange: Stainless steel,

Water level adjustment: Stainless Steel floating ball,

Water temperature control: Thermo mechanical expansion valve,

Each diameter sealing board and silicon rubber included,

Water pipeline: Galvanized pipe + copper valve,

Support can be adjusted up and down.

Inside pipe holder: Nylon wheel;

Stainless steel cover;

Nozzle: High quality ABS.

With mechanical vacuum gauge;

Water pump:

Power: 11kW x 2pcs

Brand: Guangyi, China

10. BK-HC 1800/20 Caterpillarshaul-off

Haul Off:

Meter coder: 1pc,

Motor power: 0.55kW x20pcs

Max traction force: 200,000N,

Speed range: 0.009-0.09m/min,

Effective caterpillar length: 2,500mm,

All caterpillars with flexible tension design,

Top five caterpillars be controlled by Pneumatic Cylinder,

Bottom three caterpillars be controlled by AC motor,

All caterpillar be independent with double position design,

Electric system:

PLC control panel

Inverter controller: Hitachi

Pneumatic pressing, adopts with V type high friction coefficient special rubber blocks

11. BK-CF1800 ChiplessCutter

Cutter:

Motor power: 15kW

Dia of blade: 400mm

Max wall-thickness: 160mm

Hard alloy blade design,5*190*60

Rotary motor: 7.5kW

Main Cutting motor: 11kW

Saw material:SKH-51,

Saw material : Hard alloy saw

Automatic synchronization;

Electric system:

PLC controlled (Simenes)

Soundless cutting with changeable clamps

12. BK-TB1800/9 Stacker

Effective Length: 9,000mm

Up and down:±90mm

1. Project evaluation

1.1. General information: Raw material & formulation-PE or PP gruanles

Melt capacity-1300-1500kg/h(HDPE 100)

1800MM, SDR17, Capacity is over 1300kg/h

(depending upon pipe dimension and reference material)

Central height:-1,200mm

Quantity of color stripe-6 lines□ 8lines□ 10lines □

Machine color-Standard color: RAL7016 (Anthracite grey)

RAL9002 (Grey white)