BRAND NEW PELLETIZING LINE POY/FDY.FILM WASTE
BRAND NEW PELLETIZING LINE POY/FDY.FILM WASTE
Brand new production plant from china & overseas ,due to post covid & ongoing war impact reputed & famous sold oem brands in India WASTE Polyemer & Plastics agglomeration water ring pelletizing line poy/fdy.film waste
Project PTC200 agglomeration water ring pelletizing line poy/fdy.film waste…
Raw material & formulation
Flexible material with/without paint/ink,Thickness: up to 500um,Bulk Density: 0.08~0.3 g/ cm³,Moisture Residual: ≦5% by weight
Output capacity 1000-1100kg/h ,(based on raw material condition and water content)
Description final product pellet, Granule size: Ф3*3mm,Moisture content 1-2% ,stacking density: 0.5-0.8 g/cm³ ,
Power supply Supply voltage: 3×380V+N+PE; Voltage tolerance: +5%/-5%; Control voltage: 24VDC+220VAC; Frequency: 50HZ
Lubrication oil: Sinopec, Exxon mobil
Energy consumption Installation power 582KW
Actual consumption 60-70%
Cooling Water 0.15~0.2Mpa, ～1M3/hr, Inflow temperature: max. 25℃
Manpower 2 Persons..
Scope of Supply :
1 Belt conveyor 1 set
2 Agglomerator GGT1300 1 set
3 PTC 200/34 Single screw extruder 1 set & 408 74280,Vacuum exhaust device 1 set
4 2000 Double column large area,screen changer+Hydraulic station 1 set
5 Die head 1set
6 Water tank 1set
7 Strong-air dryer 1set
8 Pelletizer 1set
9 Vibrator 1set
10 Control cabinet 1 set
11 Simens PLC+Touch screen 1 set
Conveying plastic waste such as
film, silk, woven bags, etc. to the
pelletizer; the feeding speed of
the conveyor belt is fully
automatic according to the filling
degree of the crushing drum.
Controlled by the agglomerator
current.
Ring PVC conveyor belt with
T-shaped teeth, acid and alkali
resistant
Feeding power: 2.2Kw
L*W: 5500mm*800mm
Material of belt: PVC
Equipped with wheels
Equipped with tightening device
Speed controlled by inverter:
Inverter brand: ABB
Synch running with agglomerator
Agglomerator
The rotating blade of the
granulator cuts off the incoming
material to achieve the crushing
effect. The frictional heating
caused by the high-speed
rotating blades will heat the
material and ensure that the
material shrinks before the
melting point. The optimally
designed diversion structure can
effectively compact the material
and directly feed it into the
extruder screw, while the wall of
the pelletizer barrel blocks the
backflow material. It integrates
crushing, drying and compaction
to ensure output.
Cylinder wall material: 304
Crush and pellet the material
Hydraulic lid opening, hydraulic
lifting, power from hydraulic
station
Base water cooling (with water
cooling system) + air cooling
Double-layer cylinder, air-cooled,
1.5kw fan
Technical parameters:
Crushing cylinder volume: 1060L
Crushing cylinder diameter:
1300mm
Drive motor power: 132KW AC
1500rpm
Moving knife: 9 Blade material:
SHH
Fixed Knife: 18 Blade Material:
SHH
Comes with visibility hatch and
flashlight
Temperature measurement:
Thermocouple
The upper lid of the pellet barrel
is opened: hydraulic lid opening
with shutdown protection
Temperature control is divided
into manual and automatic
modes, with over-temperature
alarm system
Single
screw
extruder-
Features:
Our specially designed single
screw extruders rely on physical
shearing to "softly melt"
pre-compacted materials. For
different materials, screw
compression ratio,
length-diameter ratio, shearing,
mixing, and exhaust will be
designed accordingly. According
to customer requirements, the
barrel and screw can be sprayed
or welded with alloys to provide
service life.
Barrel and screw material:
38CrMoAlA, after nitriding
treatment, the depth of the
nitrided layer is 0.4-0.7mm, with
high strength, high wear
resistance and corrosion
resistance. The surface hardness
of the nitriding treatment is
HV950-1000, and the brittleness
is not greater than the second
grade.
Barrel and screw structure:
equidistant gradient screw, the
barrel has a spiral groove in the
axial direction
The feeding section is a special
cooling tank with a cover and
adopts air cooling + water cooling
The gear box is equipped with
high-strength thrust bearing, with
high torque output.
technical parameter:
Screw diameter: Φ200mm
Screw L/D: 34:1
Drive motor power: 280KW AC
motor 1500rpm
Inverter speed regulation
Guomao gearbox: hardened
gearbox with gear pump
lubrication system, circulating
water cooling system, gearbox
with high torque and low noise
Barrel heating power: 7×15
KW(segmented ceramic
heater+stainless steel cover)
Barrel cooling power and
method: forced air cooling 7×
0.55KW dual-channel fan
Heating power in transition zone:
3.5kw
Vacuum exhaust device
Vacuum pump exhaust, single
exhaust
Exhaust rate: 1.2 m3/min
Motor power: 15kw
Water consumption: 8.5 L/min
Double
column
large area
screen
changer
Double column filter Model:
Large area mesh changer
double column filter
38CrMoAlA runner surface is
treated by nitriding and polishing
Automatic Hydraulic Control
Filter area :2000 square
centimeters
35Mpa maximum system
pressure
Heating power :15 KW
Comparative advantages of large
area net changer and plate type
net changer:
1) larger filtration area 2-4 times,
particle quality greatly improved
2) lower energy
consumption :40-70 per cent
lower energy consumption
3) the true meaning of no stop
network without pressure
fluctuations, water ring particles
thickness more uniform.
4) higher durability and tightness
5) reduce filter mesh cost by 20%
Effectively
6) effectively prolong the time of
network exchange, save
manpower, reduce waste of raw
materials
Motor: 3kw
Design pressure: 31.5Mpa
Energy storage tank volume: 20L
Energy storage tank outer
diameter: Φ219
Energy storage tank material:
35CrMo
Pressure sensor 1
Acoustic and visual alarm light 1
Patented technology: The screen
changer adopts patented
pressure-driven rigid sealing
technology to prevent leakage
and extend service life. The
sealing interval can be
automatically compensated
during use to meet high
temperature, high pressure and
high output production
5 Die head
Die head Material: 38CrMoAl;
Qty. of strands: 24-32pcs
Heating power: 8 KW
6 Water tank
Length: 4000m
Rollers:Nylon
Automatic drain
Manually adjustable height
Part of contacting material:
stainless steel
Strong-air
dryer
Blower: 5.5KW
Rollers:Nylon
Automatic drain
Part of contacting material:
stainless steel
Pelletizer
Smooth traction, cylinder
pressing
Frequency conversion speed
regulation
Motor power: 7.5KW
Maximum number of cut strips:32
Number of rotating blade teeth:24
Fixed blade length*width*height: 200*15*30
Rotating blade diameter*length:φ200*200
Maximum traction speed m/min:96
Rated torque: 47.7
Rubber roller diameter*length:φ100*120
Vibrating
screen
Three-layer screening ensures
uniform final particle size
Compact structure, easy
maintenance
The part in contact with the
material is stainless steel
Vibration motor power: 0.12KW*2
Screen length: 1650mm
Air
delivery
system +
cyclone
Air blower
The part in contact with the
material is stainless steel
Venturi tee feeding device
silo Fan power: 5.5KW
Cyclone silo
The part in contact with the
material is stainless steel 304
Air cooling, drying, storage
The height of the discharge port
from the ground is 1000mm
Silo capacity: 1 m3
Manual butterfly valve discharge
11
Control
cabinet
Main electric part:
Independent operation panel for
easy operation, English version
Heating control by Forced
Air Cooling fan, dustproof cover
Low voltage component:
Siemens/Schneider/Omron
Self protective system:
Over current protective of motor
Over temperature protective of
motor
Over pressure protective of screw
Low & over temperature control
of extruder
PLC control, man-machine
interface operation
Self-provided cooling fan at the
top of the wire
(0.12kw*3pcs)
All wires and joints are clearly
numbered for easy maintenance.
