3600 TONS/ANNUM PP STAPLE FIBER ONE STEP PRODUCTION LINE
3600 TONS/ANNUM PP STAPLE FIBER ONE STEP PRODUCTION LINE
3600 TONS/ANNUM PP STAPLE FIBER ONE STEP PRODUCTION LINE
EQUIPMENT CONFIGURATION AND QUOTATION
General Description
This line is mainly used to produce PP staple fiber from the PP chips and powder.
The finished product is PP staple fiber from 1.5 Den. to 15 Den.
Technical Process Flow Machinery Wise in-line :
Pneumatic Raw Material Conveyer—Hopper—Screw Extruder—Filter—Melt Pipe—
Spin Beam—Meter Pump—Spinning—Cooling Solidification—Oiling—Tow Guide—
Stretcher—Hot Air—Stretcher—Stacker—Crimper& Oiling—Relaxing Heat Oven—
Tow Guide Stand—Tension Device—Cutter—Pneumatic Conveyer—Baler
Main Technical Parameter
Screw Extruder: 1
Spinning Position: 6
Distance Between Adjacent Spinning Positions: 1100mm
Hole No. of Spinneret: 68000holes for 1.5 D-2D spinneret; 4.5D-8D 375000 holes;
Hole Type of Spinneret: Circular
Spinneret diameter: 630mm
Spinning Speed: 20-80M/min
Drawing Speed: 110M/min(max)
Draft Total Denier: 1400000D (Max)TION NO. STSTEX20240321
The Structure and Main Parameter of Each Unit Machine
Hopper with material mixing system 1
This system is equipped with one main hopper and three
masterbatch dosing system and mixing hopper group.
Three masterbatch dosing system and mixing hopper is controlled by 4 sets of inverters separately.
Synchronous with screw extruder main motor.
Each hopper equipped with alarm for low material level.
Each hopper bottom equipped with magnetic frame to avoid metal impurity flow into screw extruder.
Screw Extruder:1
Specification of Screw: Dia.: 175; L/D: 30:1; with mixing nail at the meter zone.
Rotating Speed of Screw: 20-80rpm
Capacity: 600kg/hr(PP)
Power of Motor: 160KW
Speed Adjusting method: AC frequency conversion.
Heating Power: 118KW, totally 8heating zones, 7screw zones, 1 flange zone;
Equipped with stainless heat insulation cover.
Filter 1
Filtering Area: 3.5M2
Model: Horizontal double SwitchQUOTATION NO. STSTEX20240321
Max. Working Temperature: 25Mpa, two pressure checking points,
one before filtering, one after filtering; one is for pressure self-control.
One is for pressure indicating.
Filtering Precision: The buyer provides according to technical requirements;
Heating method: Electrical heating
Heating Media: Dowtherm oil;
Heating Power: 12KW
Melt Pipe 1
There is the static mixer inside the pipe. One purpose is to resolve the melt retain
on inside of pipe, another is to make the melt mixed more evenly.
Thermal oil circulation layer is equipped outside with 2 temperature measuring point.
One for temperature control and one for temperature display.
Heating Power: 40KW
Spin Beam 1
Spinning Position: 1×6/set
Distance between two adjacent positions: 1100mm
Installation of Spinneret: Install from below, dolly type spinneret installation bed
Heating Method: Dowtherm oil
Heating Power: 68KW( each position heated and control separately)
Insultation material: aluminium silicate. Surface paint with high temperature resistance paint.
Outside cover temperature ≦70℃.
Composition of Spinning Part: Spin beam, distribution plate, spinneret, filter net;
Meter Pump Drive 6
Meter Pump Drive Consists of: Drive box, drive shaft, meter pump.
Power of Motor: 4KWsynchronous motor
Speed Adjusting Method: AC frequency conversion
Meter Pump Specification: 100cc/r
Six positions for each set.
Central Blowingsystem: 6
Central Blowing Consists of: Blower, soft pipe, air transportation pipe, central blowing head
Working Process: the certain temperature cold air from the AHU is blown by the
frequency controlled blower to meet the blowing speed requirement of central blowing.
The air through the central blowing get through the tow to cool down it.
The quantity of the blower: 1 set/position;12 set in total.Power: 7.5KW;
Speed Adjusting Method: AC frequency conversion.
Max. air volume: 3912m³X6,air pressure 4697pa.
Timing type: AC inverter.
Central Blowing Head: The blowing position is adjustable,
the height of blowing also is adjustable.QUOTATION NO. STSTEX20240321
Oiling & Guiding Machine 1
Oiling type of Roll: double sides oilingwith double oil rolls;
Specification of Roll: ф110×600, surface coated withceramic.
Drive Type: each positionwith individual drive, power of motor: 1.1KW;
Speed Adjusting Method: AC frequency conversion;
Tow Guide Roller: Specification: ф118×600; Drive type; passive;
General Guide Roller: Specification: ф150×600; Drive Type: passive;
Oil Supply System: Oil tank, oil pump, oil pipe; the oil pump equipped with
50L/min 3 phase pump, one in use, one stand by.
The surface of the frame: Stainless steel plate;
Spin Beam Frame: Main beam and main column adopt H type steel.
First Stretcher
Drawing Roller No.: 7pieces; Specification: ф320×600， surface hard chromed.
Hard gear tooth, connect type for gear box and shaft: Tension jacket.
Press roller: 1 set. Specification：ф320×600
Bearing brand: Dalian metallurgy industries.
3mm mirror stainless steel plate for surface operation
Lubrication System: Oil pump force lubricating;
The last two roller have anti-wrap equipment
Power of motor: 30KW ACvariable frequency motor.
Speed Adjusting Method: AC frequency conversion.
Water BathBox 1 ( coiling heat steam)
Dimension: 2000×600mm
Material: Stainless steel
Way of liquid level control: by floating valve.
Automatic temperature control.
Second Stretcher 1
Drawing Roller No.: 7pieces; Specification: ф320×600
Hard gear tooth, connect type for gear box and shaft: Tension jacket.
Press roller: 1 set. Specification：ф320×600
Bearing brand: Dalian metallurgy industries.
3mm mirror stainless steel plate for surface operation.
Lubrication System: Oil pump force lubricating;
The last two roller have anti-wrap equipment
Power of motor: 75KW ACvariable frequency motor.
Speed Adjusting Method: AC frequency conversion.
Steam Box 1 ( coiling heat steam)
Dimension: 3000×600mmQUOTATION NO. STSTEX20240321
Heating method: Steam with radiator, blower circulation.
Automatic temperature control.
Third Stretcher 1
Drawing Roller No.: 7pieces; Specification: ф320×600
Hard gear tooth, connect type for gear box and shaft: Tension jacket.
Press roller: 1 set. Specification：ф320×600
Bearing brand: Dalian metallurgy industries.
3mm mirror stainless steel plate for surface operation.
Lubrication System: Oil pump force lubricating;
The last two roller have anti-wrap equipment
Power of motor: 110KW AC variable frequency motor.
Speed Adjusting Method: AC frequency conversion.
Max. Linear speed: 110M/min
Pre-heat Steam Box 1
Material: 2mm stainless steel
Spray: up and down cover balanced arrangement.
Pressure: 1.0MPa, working pressure≥0.3MPa
Specification: 2000×300
Crimper 1
Model: SZ655
Crimping wheel specification：ф200×200mm
Driving type： Individual
Driving power： 22kw AC variable frequency motor.
Timing type： A.C, inverter
Max. Linear speed: 110MM/min
Material of crimp roller: 4Cr13
This machine is equipped with steam heating box, fiber tow adjuster, oiling system.
Spreading Conveyor 1
Specification： 400mmX 35000mm
Driving power：1.5kw
Relax and heating setter 1
Working Width of chain plate： 1000 mm, material: stainless steel.
Effective length： 20000 mm
Section no.：10 sections with 4KW blower for each section.
Cooling section: 1 nos. Length: 3600mm, 2 sets of 5.5 kw blowers. 1set of 3kw Suction blower.
Speed of chain plate ： 1—5 m/min
Heating media： STEAM
Exit part equipped with fiber guiding shelf.
Tension Device 1
Tension Roller Specification: ф250×300; Drawing Power:1.5kw;
Speed Adjusting Method: AC frequency conversion
Pressing Roller Specification: ф200×300; Hydraulic press type
Tension Roller Specification: ф120×300
Tow Guide Roller Specification: ф120×300
Cutter 1
Model: CS-IIhorizontal type
Motor: 7.5 KW
Speed Adjusting Method: AC variable frequency conversion
Cutting Length of Fiber: 3-102mm, according to requirement.
Pneumatic Convey System: 1
Including blower5.5kw, convey pipe.
Baler 1
Singlechamber hydraulic type; weight of bale: 200KG.Installation power: 24.2kw.
Electric control part
Electric panel list
Spinning part control panelNo -control cabinet -Qty
1-Extruder driving -1
2-masterbatch dosing system control panel -1
3-Extruder heating (include connection box)-1
4-Gear pump driving (include operating box on the site)-1
5-Draw-off M/C control box-1
