BRAND NEW TIRE RUBBER CRUMB PRODUCTION PLANT
BRAND NEW TIRE RUBBER CRUMB PRODUCTION PLANT
Brand new production plant from china & overseas ,due to post covid & ongoing war impact reputed & famous sold oem brands in India 50,000 TPA , TIRE RUBBER CRUMB PRODUCTION PLANT….
Tech & Scope of supply details…..
Raw Material: waste tires (diameter ≤ 1800mm)
CAPACITY & FINAL PRODUCT: 6-7 T/H 1-5MM RUBBER GRANULES
PROCESS: Whole Tires → Tire Shredder → Tire Raspers (Steel Separation) → Tire Granulator (Nylon Separation) → Rubber Crumb Collecting System
TYRE recycling plant is suitable of various kinds of tires, such as bicycle tires, car tires, truck tires, passenger vehicle tires, tractor tires and OTR tires.
The plant can process tires can possibly ,with diameter from 800 mm to over 4000 mm.
1 Feeding Conveyor 1 5.5 kW
2 TS-1800 Tire Shredder 1 2*90 kW
3 Discharging Conveyor 1 4 kW
4 Disc screen 1 5.5kw
5 Feed back Conveyor 1 2.2kw
6 Conveyor to rasper 1 2.2kw
7 Rasper 1 315 kW+7.5kw+1.5kw
8 Discharge Vibrating Conveying 1 2*1.5 kW
9 Magnetic Separator 2 1.5 kW
10 Screw feeder 1 2.2kw
11 Screw distributor 1 2.2kw
12 Screw Conveyor 4 2.2 kW
13 LK-G90 Granulator 4 90 kW
14 Screw Conveyor 2 2.2kw
15 Vibrating Convey Machine 2 2*0.75 kW
16 Fiber Removal System+Drum Magnetic Separator 2 14.5 kW
17 Multi-Layer Vibrating Screen 2 2*0.75 kW
18 Granule Collector Systems 6 6*5.5kw
19 Plc Control Cabinet 1
- Trading Terms FOB Chinese Port
- Input Tire ≤ diameter 1800mm (car, truck, passenger tires, etc)
- Output Size 0-5mm
- Capacity 6-7 tons/h
- Power Consumption Approximately 443kWh per hour
- Operators Required 4-6 operators
- Terms of Payment 40% deposit in advance, the balance paid before shipment
- Lead Time About 3 months after the deposit receive
- Warranty
2 years for all the main machines. Wear parts and man-made damages are
not covered by this warranty
- Install & Training
- Seller will assemble the main parts, then mark all the joint parts and send
videos to guide the installation and training
- Seller can arrange our engineer to client’s working site, and client needs to
afford the air tickets, hotel, meals and salary $100/day for our engineer
Model Power 2*90 kW
Capacity 8-10 t/h Input Size (diameter) 1800 mm
Output Size 60*60 mm Blade quantity 24 pcs
Blade Material H13K Size 5.6*2*3.4 m
two shaft shredders are specially designed for rough shredding, low speed, high torgue
operation minimize the noise and power consumption whist high throughput rates. The shredder
blades are made from best quality steel and heatreated by Bodycote for optimal shredding performance.
All the shredder blades thickness ranges from 25mm-152mm depending on type of material, output,
final product.
Advantages:
Overloading Automatic reversal function.
Replaceable blade bit tool is fixed by both screws and grooves on the blade base, so the screws won’t get loosen.
The transmission parts are connected by coupling to reduce vibration and protect the main shaft and reducer
from force loss.
Crushing chamber is open structure, easily for maintenance.
High torque and strong power, ensures low noise and power consumption with high productivity.
Blades are made of best material H13K, long service life. And it is assembled structure.
Planetary reducer is equipped with high accuracy, high loading power, high speed ratio, durable use, low noise,
low vibration and low inertia.
Driven by high quality motor, quality and power guaranteed.
Model Power 315 kW
Capacity 6-8 t/h Hopper Opening 1726*877*1520 mm
Cutting Chamber 900*1500 mm Machine Size 6217*2168*4105 mm
Equipment Weight 28 tons Output Size 10-20mm
Secondary Shredding: Tire Rasper is a heavy duty rasper for initial and secondary size reduction of materials，the
rubber blocks from the tire shredder will be delivered to this rasper by conveyor, the rasper can cut the rubber
blocks to 10-20mm rubber chips and remove the steels from the rubber blocks, there would be 2 magnetic separator
to separate the steels from the rubber chips. The purity of the steels can reach above 96% purity, the purity of the
rubber can reach 98% pure without steels.
Advantages:
High inertia from the flywheel ensures an even load on the machine, thus yielding a higher cutting power.
The machine is reducer driven for simple transmission, and the rotor is manufactured and designed for minimum
wear.
The machine is designed for quick and easy change of knives and screens, which are available in different hole
sizes for flexible production.
The blades can be changed upside down, so both sides will be applied for cutting, thus will greatly increase the
blade life. The blades material is DC53
Hydraulic system，Exchangeable wear parts ensures a virtually indestructible machine.
The knives are processed by many steps, and can be reground multiple times on a “flat-bed” grinder ensuring
long life and low operation costs
Motor for repair, enabling automatic reverse
The motor and reducer are connected by hydraulic coupling, top class structures.
The Rasper can be delivered with frequency converter for added benefits:
- Starts up when fully loaded with material, reducing downtime after shutdown
- Enables adjustable rotor speed
- Reduced power supply costs
- Reduced power consumption by up to 40%
Granulator ..
Power 90 kw
Chamber Size 742*1200 mm
Dimensions 2150*2250*2950 mm
Weight 5600 kg
Blades material H13+Ni
Capacity 1500 kg/h
Final product 0-6mm
Granulation: The granulators are high speed, single shaft granulators for the final granulation step. It’s specially
designed for processing materials like tyres, cables, aluminium scrap (all types), plastics, etc.
The materials from the rasper will be deliver to this granulator and get 1-5mm rubber granules. And at the same time
we can separate the nylon from the rubber granules. From this step we can get pure and beautiful rubber granules
without steels and nylon fiber inside. The rubber granules can be used for playground, grass filler and so on.
Advantages:
Adjustable knife clearance for optimizing the cutting function
The knives can be reground multiple times on a “flat-bed” grinder ensuring long life and low operation costs
Designed for quick and easy change of knives and screens
The rotor is manufactured and designed for minimum wear
Friction clutches protect the machine from material overload
Hydraulically operated inlet hopper provides easy access to the cutting chamber for maintenance
Screens with different hole sizes are available for flexible production
Exchangeable wear parts give you a virtually indestructible machine
