BI-AXIAL WARP KNITTING MACHINE WITH NON-WOVEN FABRIC AND COA
BI-AXIAL WARP KNITTING MACHINE WITH NON-WOVEN FABRIC AND COA
SATURN2305024
BI-AXIAL WARP KNITTING MACHINE WITH NON-WOVEN FABRIC AND COATING LINE
3 x Bi-Axial Warp Knitting Machine with Non-Woven Fabric
Type –YRS3-M-V E9 2213” w/o Warp Creel
1 x Geogrid Impregnating Stentering and Setting Production Line
Type – Electrical Heating 213” Bitumen as Coating Materials
Operational Reliability
- The workshop’s working temperature is 24℃±2℃，relative humidity is 65%.
- Keep the machine dust proof and flying prevention, and avoid the interference of airflow.
- The floor load needs to be 6-10 t/㎡, depends on the model and length of
- The vibration during production needs to be considered at the placement of
- Electric equipment all fit the requirements of EN60204 (Machinery Safety Code) and VBG 4 (UVV).
- The supply voltage need to be 380V±10%, three-phase supply, carried with neutral wire.
- Specifications of main fuse and wire cross section must meet the requirements of technical documents.
- For the normal running of machine, the spare parts and ground lead of power supply system must use suitable and low-resistance wire (copper wire, cross-sectional area need to be ≥10 mm² )
- Air supply needs to be stable, clean and over 6MP
Bi-Axial Warp Knitting Machine with Non-Woven Fabric
Technical Specification - Configuration list
Main frame .
Designation
Working width-213”
Gauge-E9
1917 x Slot Needle-58.100 G101 German Brand
426 x Core Needle-E9-426-German Brand
2 x Ground Bar-Guide Bar
426 x Guide Needle-E9-494-YIXUN
213 x Knock-over Needle-E9-247-YIXUN
426 x Separating Needle-E18-494-YIXUN
213 x Warp Insertion Slice-E9-247-YIXUN
2 x Ground bar warp beam support-Φ152
1 x Drive device-Crankshaft connecting rod Mechanism
2 x Let-off device-EBA electronic Positive let-off, Beam Size: 21", 30"-
Servo Control; Air-Blow Stop detected by Laser
2 x Take-up device-Electronic Take-up- -Servo control
1 x Non-Woven Feeder device-Positive Mode-Servo Control
Pattern drive- Pattern Disc E9- 1PC / Each-E9 8M 0-0/0-0//
E9 8M 1-0/1-0//
E9 8M 1-0/1-2//
E9 8M 1-2/1-0//
Speed- 50-800r/min--Depends on fabric technology and raw material
1 x Main motor-11Kw 380V 50Hz-Siemens
Weft Insertion
1 x Weft insertion-Full-width Weft Insertion Device- 24 pieces of liner weft.
The width can be adjusted
2 x Conveying weft insertion device-Chain conveying
2 x Sideways device-Hook Type-Enhanced Type
2 x Edge Cutter-Heating Wire
1 x Waste Yarn Suction-Both sides
1 x Weft creel-24 Ends/Set
Warp Insertion
1 x Two-Roller Insertion Device-Two-Roller ‘S’ Structure
Non-Woven Fabric Feeder
1 x Surface Feeding -Servo Control
Batching Device
1 x Surface Friction Winding-w/ Pressing Roller & Transverse Adjustment-Servo Control
Electrical parameters
Power supply-380V/50-60Hz--±10%c
Operating interface-15 inches color display (display languages: English,Chinese)-
It has multi-function control, simple operation and strong interaction ability.
Communication control mode-SCCNET-III Bus / Canlink Bus
1 x Sideway device-4.4KW -INOVANCE
2 x Cross sliding device-1.0kW- INOVANCE
2 x Chain-1.0kW-INOVANCE
2 x Take-up-1.8kW -INOVANCE
1 x No.1 Let-off-0.85kW-INOVANCE
1 x No.2 Let-off-0.85kW-INOVANCE
2 x Hook-0.4kW-INOVANCE
1 x Warp insertion-1.8kW-INOVANCE
1 x Non-Woven Feeder-1.8kW-1 Set-INOVANCE
1x Batching Device-1.8kW -INOVANCE
1 x Transverse Adjustment @
Batching Device- 0.85kW- INOVANCE
Security protection- Weft fence with limit switch-Open the door control auto stop running protection function
Spare Parts
10 x Slot Needle-58.100 G101-German Brand
10 x Core Needle-E9-German Brand
10 x Guide Needle-E9-YIXUN
10 x Separating Needle-E18-YIXUN
1 x Tool
+
GEOGRID IMPREGNATING STENTERING AND SETTTING PRODUCTION LINE
- Main Technical Parameters
Working Width: 3800mm~5600mm (Adjustable)
Roller Width: 5600mm
Product Range: 50kN~200kN
Speed：0~10m/min
Speed Control: Inverter Control
Heating Mode: Electrical Heating
Max. Drying Temp.: 200℃
Drying Mode: 8m Drying Oven + 14m Stentering Oven
Total Power: Transmission 90kW; Heating 1450kW
B.Each Component Description
- Technological Process:
Feeding with Constant Tension Control
Coating
Pre-Drying Vertically
Stentering and Setting Horizontally
Storing
Take-up
Final Winding
Machine Component list :
2 .Component Name
1 x Feeder with Constant Tension Control
1 x Coating Device
1 x Pre-Drying Room
1 x Stentering and Setting Chamber
1 x Storing Shelf
1 x Take-up Device
1 x Final Product Winder
3 . Components Introduction
1) Feeder with Constant Tenstion Control
Including Frame, Roller Placement and Magnetic Powder Tension Control.
2) Coating Device:
Including Frame, Liftable Coating U-Channel, Rollers, Pressure Device and transmission Device.
Impregnating Roller: φ265*5800mm
Drive Roller: φ450 (Steel)
Driven Roller: φ450 (Rubber)
3) Pre –Drying Room (Vertical)
Heating Cycle Device: This unit uses 4 Groups of electrical heating pipes(160kW/Group), and the Cycle system uses 4 Sets of No. 7 fans(15kW). The circulation mode is Top for out, and Bottom for out. Oven insulation layer is 150mm and Oven guide rollers are 3pcs of φ325mm rollers.
4) Stentering and Setting Chamber(Horizontal)
Hot air circulation system: The oven uses two sets of high efficiency and energy saving fans with small internal circulation system. The upper and lower air ducts can be controlled with different air volumes by the damper. Main components: 8 high temperature fans with circulating fans of 11KW, 4 groups of electric heating (200kW/group) drive reducer motor with power of 11kW. (The oven is modular arrangement)
5) Storing Shelf
4 Rows (Up and Down linkage), 30 meters Storage Capacity
6) Take-Up Device:
It is composed of 2pcs of φ325mm guide rollers and 1pc of φ265 roll with Chrome Plated (Cylinder adjustment, transmission by 7.5kW frequency conversion drive)
7) Final Product Winder:
1pc of φ215mm guide roller and 4pcs of φ315 Rubber coated rollers. The motor power is 7.5kW
