COMPLETE FIBER COMPOSITE LPG CYLINDER PRODUCTION PLANT
COMPLETE FIBER COMPOSITE LPG CYLINDER PRODUCTION PLANT
COMPLETE FIBER COMPOSITE LPG CYLINDER PRODUCTION PLANT
FULLY AUTOMATIC PRODUCTION LINE OF NON-METAL LINER FILAMENT WINDING LPG CYLINDER
Annual production ability 200,000 pieces of 24L composite LPG cylinder (Two hundred thousand pieces)
Total electric power 600KW
Production area 2500 square meters
Produced product: Plastic inner liner glass fibre wrapped LPG cylinder
Inner liner: HDPE
Wrapping layer: Fiberglass/Epoxy resin
Basic dimensions: Diameter 305mm, length 571mm
Forming method: Blow moulding inner liner, glass fibre winding reinforcement
Production capacity: Annual output 250000 units, calculated based on 350 working days per year and 20 working hours per day
Warranty: 1 year after installation
Equipments production period: 8 months
Installation period 90 days
Installation persons 15
Equipment commissioning of pre-production stage and technical training time 60 days,5 persons
PRODUCTION LINE FEATURES:
Suitable Size for Cylinder: Dia 246mm-397mm,Length 600mm-726mm
Inner Liner Moulding Method: Blow Moulding
Protective Shell Forming Method: Injection
Surface Treatment: Plasma treatment
Winding Material and Process: Glass Fiber+Epoxy Resin
Winding Machine Transfer Objects: Robot System
Rotating Hanger System: Automatic System
Curing Method: Electric Heating, Centralized Heating, and Hot Air Circulation
Waste Gas Treatment: Activated Carbon Online Adsorption + Catalytic Combustion Waste Gas Treatment
Central Control System: Computer
Fiber Winding Simulation Software System: Patent Software..
KEY EQUIPMENTS AND MACHINES INCLUDED:
1.Blow molding machine
2.Forming section exhaust gas treatment system
3.Scrap recycling and feeding system
4.Silent crusher 30P (with dust recovery)
5.Cooling water system (water tower, chiller, pipeline)
6.Adjustment device for embedded vibrating screen
7.Automatic heating system for inner liner inserts
8.Conveying robot for inserts
9.Automatic trimming device & convey system
10.Robot for grab inner liner
11.Cooling, trimming & shaping devices
12.Automatic fibre lapping/ shearing machine
13.Inner liner mold (aluminium alloy or S136)
14.Collar mould B 26.2L
15.Core shaft installation robot system
16.Twenty-persons workplace station spindle rotation platform
17.Plasma surface treatment system
18.Robot loading/unloading winding component system
19.Five-persons workplace station fully automatic glassier winding machine
20.Automatic glue supply system
21.Automated yarn loading & cutting system
22.Chain curing system
23.Core shaft disassembly robot
24.Injection molding machine
25.Core shaft circulation system
26.Valve assembly machine
27.Air tightness test machine
28.Hydraulic water test machine
29.Auxiliary fixture for inner liner
30.Weighing machine
31.Hot melt welding mould
32.Resin impregnation bath
33.Automatic tension control system
34.Creel
35.Waste gas treatment system
36.Central control system
37.Air compressor
38.Air storage tan
39.Freeze dryer
40.Software control system
41.Information management system
