UPVC PROFILE EXTRUSION LINE

UPVC PROFILE EXTRUSION LINE

SATURN3705024

  

UPVC PROFILE EXTRUSION LINE

 

.General information Raw material -PVC

Production processes -Mixing--loading--extrusion--molding--cooling--haul off-- cutting --Stacking

Melt capacity -120-250kg/h

Picture of final product

Warehouse/Workshop -Construction of foundations, construction works, earthworks, and wall works;

Supply of cranes, fork-lifts or other lifting equipment; Mounting materials and tools;

Dimension (M): 33(Length)×3(width)×3.5(Height)

Power supply -Supply voltage: 3×380V+N+PE;

Voltage tolerance: +5%/-5%;

Control voltage: 24VDC+220VAC;

Frequency: 60HZ+-2%

Wire/cables/water hose: -Wires/cables: From power supply to control cabinet of this production line and all electrical cables from control cabinet to each machine;

Water hose: supply water to machines and pools.

Ancillary staff -3-4 Persons

 

Ⅲ Technical specification 1.DTC 300 Screw loader

Function:Automatic loading raw material

Driving method:AC motor

Charging Capacity: 300kg/h

Material case volume:150kg

Motor power: 2.2 KW

Pipe diameter: Φ102

Material: Stainless steel

2.SJZ 65/132 Conical Twin screw extruder

Melt capacity:120-250kg/h

Screw and Barrel:

Diameter conical 65/132mm .

Material : 38CrMoAlA

Surface treatment: Nitriding processing, thickness: 0.5 ~ 0.7mm, Polishing.

Rigidity:（HV）800-900.

Surface roughness: Ra≤0.8um.

Rotating speed (counter rotating): 1-35 rpm/min.

Effectual working length of screw: 1430mm

Heating zones: 4

Force Feeder Motor Power:1.1KW SIEMENS Motor

Force Feeder Motor Timing:Adopt 1.1KW ABB AC Inverter

Heating mode: Cast alumina + stainless steel covering

Heating power: 24KW

Cooling mode: Air fans: 0.75kwx4 Sets

Driving motor:

Motor power: 37KW

Type of motor = AC

Feeding system:

Gravity and screw dosing feeding system with stainless steel hopper

Dosing feeding system: Motor: 1.1KW

Type: Feeding sleeve with circular water cooling

Vacuum dehumidifying system: 1 set

Vacuum pump: 1 set

Vacuum degree : 0 ~ 0.075 Mpa

Vacuum power:2.2KW

Adaptor: (Interflow Section):

Material: #40steel Chrome plated, inner convergent flow type

Connection method with die: clamping block + bolt

Pressure melt sensor and thermocouple

Main electric part supplier :

Reducer Gearbox:JC Gearbox (Duoling Brand)

Main Motor Power:37KW Siemens Motor

Main Motor Timing Method: Adopt 37KW ABB Inverter

Contactor: Schneider

Air Switch: LG

Relay: Omron

SSR: Crydom from USA

Temperature controller meter: Omron

Self protective system:

Over current protective of motor

Over pressure protective of screw

 

  1. YF240 Vacuum Calibration Tank

Dimensions:

Table Length: 6000mm

Table Width: 1000mm

Vacuum pump:

Power:4 KW x 2pcs

Water pump:

Power: 4kwX1pc, 2.2kwx1pc

Vacuum & Water Tie-in :Vacuum Tie-in＝ 18pcs,Cooling Water Tie-in＝18pcs

Vortex Gas Pump Power: 0.75KW(for wind drying)

Mould Install Rail: Adopt High Quality Aluminum Profile have T Groove

Mould Install Rail Center Distance: 320mm

Distance of from Aluminum Rail to Floor:900±40mm

Table :

Adopt 0.75KW Gearbox speed Reducer Motor

Adjusting distance equal to 800mm

Up and down adjusting adopt worm reducer and screw adjusting

Right and left adjusting adopt screw adjusting

Table Flume balance adjusting adopt worm reducer and screw adjusting

Tank:

Tank material: Stainless steel

Tank cover material: Duralumin

Seal: adopt silica gel anti-friction panel and Q235 galvanized panel

Inner pipe support: Nylon wheel

Water temperature and level control: automatic control system by electric and stainless steel floating ball

Vacuum gauge:0.03-0.06Mpa

Spraying nozzle: ABS

  1. QY240 Haul off

Type: rubber belt

Effective haul-off length: 1800mm

Claw width: 240mm

Main motor: 3kw

Haul-off Speed Adjusting: Adopt 3KW ABB Inverter

Hauling speed: 0.3-6m/min

 

  1. QG240 Cutter

 

Maximum Cut Profile Size：240×100mm

Saw Diameter：Φ400mm

Cut Motor Power：2.2KW

Bracket Length ways Move Distance ：500mm

Sawdust Absorb Vortex Fan ：0.75KW

 

6.DF240 Stacker

Pneumatic system

Length：6000mm

Laying Board Material:1.5mm Stainless Steel Board

 

  1. PC400 Crusher

Diameter of rotation blade: 400mm

Rotation blade quantity: 5pcs

Rotating speed: 500rpm

Fixed blade: 2pcs

Aperture of screen: 10mm

Grinding capacity: 150kg/h

Power: 11kw

Aperture of feed entrance: 375*320mm

Dimension: 1100*1200*1500mm

Weight: 350kg

 

  1. 10HP Water Chiller

Refrigerating: 32.1kw

Capacity: 27606kal/h

Compressor: input power: 5*2kw;

Rated power: 10HP

Cooling flow: 4.42m3/h

Chillier temperature range: 3-50C

Water tank: 80L

Pump: 2kw

Dimension: 1270*650*1413mm

Voltage: 380v/50hz/3phase

 

  1. 15HP Air Compressor

Air Compressor:

Motor Power: 11KW

Volume Flow/Pressure: 1.65m3/min / 8bar; 1.5m3/min / 10bar; 1.2m3/min / 13bar

Noise: 62+- DB

Type: Screw air compressor

Outlook dimension: 900*650*850mm

Weight: 210kg

Air Dryer: 2m3; Model: HL-1NF

Filter: 3 m3, 3PCS, Model: C-0.3/0.8

Voltage: 380V, 3 Phases

 

  1. Mould
  2. SRL-Z300/600 Hot/Cool Mixer

Mixing Capacity: Heat 300L /Cool 600L

Effective Mixing capacity: Heat 200L/ Cool 360L

Paddle (rpm): Heat mixing 475/950

Cool mixing 130

Motor Power(KW): Heat mixing 40/55KW

Cool mixing 11KW

Mixing time: Heating Mixing: 8-10min/pan

Cool Mixing: 6-8min/pan

Charger capacity: 180kg

Capacity: 480-530kg/h

Gas consumption (CBM/min): 3-8

Heating Method: Electric heating and friction

Discharge method: Pneumatic

Outlook size: 3300*2240*2400MM

Weight: 3500kgs

Main electric parts: Omron temperature controller, Japan simens contactor

Material of Paddle: Adopt casting stainless steel

Bottom thickness: 1/2’’

Cover: Adopt casting aluminum alloy

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