GEO CELL PRODUCTION EXTRUSION LINE

SATURN1705024

 

GEO CELL PRODUCTION EXTRUSION  LINE

 

PE Extruding Line

HJ-900 (900mm sheet)

HJ-1200 (1200mm sheet)

HJ-2000 PRO(2000mm sheet)

Chiller (Optional)

For cooling 3 roll & reducer

Automatic Batching Machine

Punching Press

HJ-OP900 (Punch 900mm sheet)

HJ-OP1200 (Punch 1200mm sheet)

HJ-JB36-200 (Punch 2000mm sheet)

HJ-F40 (Off Line, 300mm sheet)

 

*Geocell Welding Machine

HJM-22 (Manual)

HJM-44 (Manual+44 heads)

HJA-22 PRO (Automatic +servo motor)

HJA-44 PRO (Automatic +44 heads +servo motor)

Packing machine (Optional)

* Tensile Strength Test Machine

HJ-10KN

SPECIFIATION OF THE EXTRUSION LINE

 

Model

HJ-900  Power Supply / 380V, 3 phase, 50HZ or as required PE flakes or pellets

HJ-1200 Power Supply /380V, 3 phase, 50HZ or as required PE flakes or pellets

 

Rated power / 200KW 200KW

Extruder part /

Effective width of sheet

900 mm 1200 mm

Sheet thickness / 1-2mm 1-2mm

Max extruding capacity

 200kg-250kg/h 350kg-400kg/h

Extruding speed

7-12m/min 7-12m/min

Sheet surface

Double-sided

embossing

Double-sided

embossing

Mold of punching machine

Mold Steel

Mold Steel

Air flow / 2 m3 / min 2 m3 / min

Air pressure / 0.8MPa 0.8MPa

Recycled water

4m3 / h 4m3 / h

Water Supply 25 ℃ -55 ℃ 25 ℃ -55 ℃

Water Temperature / 0-40℃ 0-40℃

 

 

2.Main brand of Extrusion

 

Frequency converter: POWTRAN/ABB

 Operation screen: SIEMENS

 PLC : Mitsubishi

 Reduction gearbox: Dikai/Guomao

 Main screw: Zhoushan Jinjiu

 Three roller bearings: NSK

 Temperature controller: Omron

 Servo Motor Haide

 Screw heating relays:

 Extruder head heating relays:

Hydraulic changing net relays:

 Low-voltage electrical appliances: Schneider

 Air Switch: Schneider

 Contactor:

 Pneumatic components:

 

Equipment component :

 

1. Automatic vacuum feeding machine : 1pc
2. Dry machine: 1pc
3. eduction gear: 1 set
4. Single screw extruder: 1set

6.Hydraulic change net device: 1 set

7. T-shape machine head : 1 set
8. Three-roll calender embossing machine: 1pc
9. Three-roll calender Tractor: 1 set
10. Cooling system -30TONS cooling tower: 1 set
11. Cooling Bracket : 1 set
12. Online Punching Press:. 1 set
13. Longitudinal sheet cutting system: 1 set
14. Transverse sheet cutting machine: 1pc
15. Tractor near the cutting device: 1 set
16. Sheet Stack Device: 1 set

 

 

Technical Paramaeters

 

Automatic vacuum feeding machine

 

Feeding capacity(max):

HJ-900 model(for 900mm sheet): 250kg/h

HJ-1200 model(for 1200mm sheet): 400kg/h

HJ-2000 model(for 2000mm sheet): 800kg/h

 Feeding height: ≤4m

2. Automatic batching system for mixing material

 Can control the percentage of raw materials mixing

 Weight accuracy sensor control for mixing different materials

 Five 2.2KW vacuum feeders(QTY can be customzied)

 Five stainless steel hoppers(QTY can be customzied)

 Reducer motor power: 1.1KW / piece

 Outer tube diameter: 76mm

 Outer tube stainless steel: 2.5mm

 Spiral blade: 2mm

 Hopper: 1.2mm brushed stainless steel plate

 Frequency converter speed control

 

3. Dry Machine

 Drying capacity:

HJ-900 model(for 900mm sheet): 250kg/h

HJ-1200 model(for 1200mm sheet): 400kg/h

HJ-2000 model(for 2000mm sheet): 800kg/h

Heating Power:10KW

4. Reducer

 Type ：

HJ-900 model(for 900mm sheet): 250 type

HJ-1200 model(for 1200mm sheet): 315 type

HJ-2000 model(for 2000mm sheet): 430 type

 Material of gears: 20CrMnTi.

 Surface hardness of gears: HRC55.

 Reducer cooling method: Circled water cooling .

 Gear treatment: Quenching treatment.

 Gear type: Helical gears.

 Axes material: 40Cr.

 Bearing: Imported.

 Connection mode of motor and gearbox:Direct, coupling joint

 Vacuum pump type: water-ring vacuum pump

5. Single-screw extruder

 Model

HJ-900 model(for 900mm sheet): φ90/28

HJ-1200 model(for 1200mm sheet):φ120/33

HJ-2000 model(for 2000mm sheet): φ150/33

 Screw diameter:

HJ-900 model(for 900mm sheet): φ90mm

HJ-1200 model(for 1200mm sheet):φ120mm

HJ-2000 model(for 2000mm sheet): φ150mm

 L/D: 28/1

HJ-900 model(for 900mm sheet): 28/1

HJ-1200 model(for 1200mm sheet):33/1

HJ-2000 model(for 2000mm sheet): 33/1

 Heating Method : Stainless steel cast aluminum heating

 heating power:

HJ-900 model(for 900mm sheet): 45KW

HJ-1200 model(for 1200mm sheet):64KW

HJ-2000 model(for 2000mm sheet): 130KW

Drive power:

HJ-900 model(for 900mm sheet): 70KW

HJ-1200 model(for 1200mm sheet):132KW

HJ-2000 model(for 2000mm sheet): 255KW

 Speed adjusting mode: Frequency Control

 Melting capacity:

HJ-900 model(for 900mm sheet): 250kg/h

HJ-1200 model(for 1200mm sheet): 400kg/h

HJ-2000 model(for 2000mm sheet): 800kg/h

 Screw & barrel material: Germany technology, high quality alloy steel,

38CrMoAl+Bimetallic.

Screw surface hardness: HV850-900.

 Screw core hardness: HB265.

 Barrel surface hardness: HV890-960.

 Thermo-treatment for screw: Surface with nitriding, polishing, quenching.

 Thermo-treatment for barrel: Inner with nitriding, polishing, quenching.

 Heating method for barrel: Cast aluminum ceramic heating ring with stainless

steel cover.

 Speed adjusting method: POWTRAN/ABB brand speed controller.

 Net change mode: Turbine shuttle device.

Hydraulic changing net device

Changing Net: Can be changed without powering off the machine

 Change network structure:

plate type double-station structure,

hydraulic quick change network,

change network without stopping.

Hydraulic drive with hydraulic station

Changing mode: Reciprocating turbine gear

Motor Power : 4 KW

 

4KW

 Halftone material: 38CrMoAlA nitrogen processing HV＞750

7. T-shape machine head T

 Mold material: Made of high quality die steel (5CrniMo), inflow to the surface

hard chrome and polished. Adjustable bolts are available for adjustment when

producing different sheet thicknesses; the adjustment range is 1-2MM.

 T-die width T

HJ-900 model(for 900mm sheet): 1050MM

HJ-1200 model(for 1200mm sheet): 1350MM

HJ-2000 model(for 2000mm sheet): 2150MM

 Effective width

HJ-900 model(for 900mm sheet): after edge cutting, 900MM

HJ-1200 model(for 1200mm sheet): after edge cutting, 1200MM

HJ-2000 model(for 2000mm sheet): after edge cutting, 2000MM

 Strip thickness 1.0-2.0mm

 Heating method: Cast aluminum heating.

 Heating power

HJ-900 model(for 900mm sheet): 30KW

HJ-1200 model(for 1200mm sheet): 40KW

HJ-2000 model(for 2000mm sheet): 75KW

 Mould material: German steel 1.2311A

 Surface Treatment: Hard Chrome Plating

 Hardness  60-65Rockwellc

 Heating method: Cast aluminum heating plate/rod/inside T-die, close wire

connection.

 Adjusting method for mouth die: Full pushing flexible micro-adjusting.

 Material flow adjustment control: Restrictor bars

8. Three-roll Calender

 Roller diameter ø320mm/ ø500mm

 Length

HJ-900 model(for 900mm sheet): 1050MM

HJ-1200 model(for 1200mm sheet): 1350MM

HJ-2000 model(for 2000mm sheet): 2150MM

 Drive mode: Independent speed regulation

 Drive power: 2.2KWx3

 Sheet embossed(textured)

 Roller type: Vertical with polishing surface

 Roller material: 45#forging steel, hard chrome plated

 Chromed thickness: 0.08-0.12mm

 Roller surface hardness: HRC55-58

 Temperature control: Water

 Servo controller: Ningbo Hyde

 Transmission mode: Independent transmission

 Three-roller form: Slanting vertical with safety cable switch for emergency stop.

 

Cooling Tower Working Principle

 

Material： Glass fibre reinforced plastic (GFRP)

 Dimension： D1200*2000mm

D1200*2000mm

 Motor Power: 400W

400W

 Fan: 670mm

670mm

50MM

 Diameter of overflow pipe 25mm

 Diameter of water supply pipe 15mm

15MM

 

1 x Cooling system -25P Industrial Chiller:

1 x 80TONS cooling tower:

1 x 1.5TONS Water Tank:

 

2.2KW Water Pump: 2 sets

 

10. Cooling Bracket

 Length 长度: 8m (or as required.)

 Cooling roller and treatment: aluminum rollers, oxidized, polished

11. Longitudinal sheet cutting system

 Slitting way : automatic cutting

 Compression ways: mechanical

 Effective cutting width： 50, 100, 150, 200mm, or as required

 

12. Transverse sheet cutting machine

 Cutting method: automatic cutting

Effective thickness : 1.0～2.0mm

： 1.0～2.0mm

 Effective width : 900mm/1200mm/2000mm

： 900mm/1200mm/2000mm

 

13. Sheet haul-off machine

 Drawing method: Roller traction

 

 Traction power: 4KW

： 4KW

 The speed adjustment way: Frequency control of motor speed

 Rubber roller diameter: Φ200 mm

： Φ200mm

14. Tractor near the cutting device

 Traction: Roller traction

 Roller material: nitrile rubber

 Motor type: servo motor

 Traction power : 1.5kw

： Roller diameter : Φ200mm

： Φ200mm

 

Specification of the chiller

 

Model EY-25WD

Cooling Capacity

kcal/h 70120

kW 81.53

Power Input kW 20.2

Power Supply Type 3N～380V～50Hz

Control Circuit Power 3N～380V～50Hz

Maximum Running Current A 53.1

Refrigerant R22

Control Type PLC

Safety Protection Device

Overload、Inverse Phase、High/Low

Pressure、Water Level、Antifreeze

Protection，etc

Compressor

Type Hermetic Type

Single

Compressor Power

kW 9.4

Qty Sets 2

Condenser

Type shell-and-tube type

Air Flow m3/h 25000

2 X Fans Evaporator

Type shell-and-tube type

Pump

Flow m3/h 15

lift m 20

Power kW 2.2

Outline

Size

ALength mm ≤2080

BWidth mm ≤1000

CHeight mm ≤2055

Chilled water

inlet

Inch DN65

Chilled water

outlet

Inch DN65

Net Weight kg 790

Refrigerant Charge kg 12.6

Main Configuration

1 X (Framework) 25P（February）

2  X (Compressor) S-CB903H8A（Panasonic Brand）

1 X  (Condenser) EY-25WD（Sheng Tai）

1 X  (Evaporator) EY-25WD February）

 (Fan) YWF4T-63（Marr）

 (Expansion Device) expansion

valve）

2 X（sanhua）

1 X  (Dry Filter) EK305S ALCO

2 X (Pressure Switch) P830E（Fengshen）

2 X  (HP Gauge)（HSBC

 

2 X (LP Gauge) （HSBC）

11 (Refrigerant) R22 12.6 kg

1 X  (Circuit Breaker) (Schneider)

1 X  (Thermal Relay) LRR (Schneider)

4 X (Contactor) LC1R (Schneider)  

Free spare parts:

Water supply rotary joint: 1pc

Cast aluminium heater: 1pc

Temperature controller: 2 pcs

Relay: 4pcs.

Cutter for slitting: 2 pcs

Sensors: 4 pcs

Black knob switch: 2pcs

Red button: 2pcs

Green buttons: 2pcs

Water pipes: 1pc

Air Cylinder: 1pc

PART Ⅱ Online Hole Punching Machine

Punching Machine: 1set

Sheet feeding machine: 1 set

Sheet haul-off machine: 1 set

Hole Punching Equipment Parameters

 HMI: SIEMENS touch screen

 PLC: SIEMENS

Model

HJ-JB36-200

KN）

Nominal Pressure(KN)

2000

Punching pressure

200 tons

（mm）

Stroke of Nominal Pressure(mm)

7

 (mm)

Stroke of Slide (mm)

230

 (S.P.M)

Stroke (S.P.M)

24-45

 (mm)

Max Die Set Height (mm)

500 (mm)

Die Height Adjustment (mm)

110 (mm)

Distance Between Uprights (mm)

2220 (mm)

Dimension of Side Hole F-B(mm) 800

Size of Working Table (mm)

L-R (mm) 2200 (mm)

F-B (mm) 760

Bottom Size of Slide  (mm)

L-R (mm)2000  (mm)

F-B (mm) 650  

(KW) Motor Power (KW) 22

Other related part

1. Sheet Feeding Device

 Traction: Roller traction

 Roller material: nitrile rubber

 Traction power : 5.5KW

 Speed mode : Frequency Control

 Roller diameter : Φ200mm

2. Sheet haul-off machine

 Traction: Roller traction

 Roller material: nitrile rubber

 Motor type:

 Traction power : 5.5KW

 Roller diameter : Φ200mm

HJ-F40 Off-line Hole Punching Machine

Specifications

1. Type: Off-line Hole Punching Machine;

：40tons

3. Punching speed :30-50 Times/min
4. Max sheet punching width: 300mm
5. Mold: 1 pcs.
6. Slide stroke: 120mm
7. Die Height adjustment: 100mm
8. Throat depth: 300mm
9. Thickness: Max 10mm
10. Distance between uprights: 440mm
11. Motor power: 5.5kw
12. Voltage: 380V 3 phases
13. Total Weight: 4 tons.
14. Puncher Dimension: 1721*1335*2488mm.

：1721*1335*2488mm

15. Sheet stacking device(as required): 5200*400*900mm (If sheet length 5m).

：5200*400*900mm (5m)

16. Dimension of Sheet Traction Part: 750*1150*500mm.

：750*1150*500mm

17. Warranty: 1 year for machine, expect wearing parts.

(customized according to sheet size)

PART Ⅳ Geocell Welding Machine

/Model HJA-22 PRO HJA-44 Pro

/Type /Fully Automatic /Fully Automatic

Position number of welding point 22 UNITS 44 UNITS

/Air Pressure 0.4~0.8MPa 0.4~0.8MPa

/Frequency 15KHZ 15KHZ

/Power Range 350W-3500W 350W-3500W

/Power Adjustable

10%-100%(increase

10%/time)

10%-100%(increase

10%/time)

/Touch Screen 12” 12”

Movements Control System

Servo motor system

Weld Distance Adjusted by

Rail adjustment system

/Voltage 3-phase 380V±10% 3-phase 380V±10%

Water filtration system

3.0 CBM 3.0 CBM

/Power Supply 77kw 154kw

/Overall Size 10.7m*2.2*2.45m 10.7m*2.2*2.45m

/Weight 7Tons 11Tons

1. HJMA-22 Equipment composition and quantity:

Main Frame square pipe 1 set

22

Intellectual digital ultrasonic generator 22 sets

22

Ultrasonic transducer 22 sets

22

Ultrasonic mold 22 sets

Ultrasonic welding post 22 sets

Ultrasonic pneumatic system 22 sets

5

Transfer water filtration system 5 sets

PLC、1

PLC、HMI control system 1 set

9000mm

Worktable 9000mm

10700mm

Gantry square pipe 10700mm

8

Main chute system 8 sets） 4

Odd bottom mold advancement device（Servo Motor) 4 sets

Dual bottom mold advancement device（Servo Motor) 4sets

Automatic strap and clamping device（Servo Moto) 2 sets

Strap stack auto lift device （Pneumatic） 1 set

Left and right servo motor transfer the strap 2 sets

Left and right vacuum suck strap device 2 sets

Main gas source oil water separation system 1 set

Transfer air system 1 set

10-15s（1.35mm