KPM-1200 HDPE PLASTIC GEOCELL EXTRUSION MACHINE

SATURN3205024

KPM-1200 HDPE PLASTIC GEOCELL EXTRUSION MACHINE

1. General conditons: Power supply -380V, 3 phase, 50HZ, or customized

Raw material -PE pellets or flakes,

It can be virgin or recycle material or both

Total Sheet width -1200mm

Sheet thickness -1-3mm

Geo cell height(mm) -50.100.200 or 300 customize

Max extruding capacity -600-700kg/h

Contactor -SIEMENS

Temperature control equipment -OMRON

Other electrical equipment -CHNT

Mold of punching machine -Material is Mold steel

Design of mold -Customize

Sheet -Texture or smooth

2. Equipment components & Price :
3. Automatic vacuum feeding machine 1set
4. Ф160/30 Single-screw extruder 1set
5. Hydraulic change net 1set
6. 330 reduction gear 1set
7. T-shape machine head 1set
8. Three-roll calender embossing machine 1set
9. Cooling system 1set
10. Longitudinal sheet cutting system 1set
11. Tractor 1set
12. Sheet grade two haul-off machine 1set
13. Transverse sheet cutting machine 1set
14. Transporter device 1set
15. Sheet Stacking device 1set
16. Material mixer 1set
17. Online punching machine 1set

3. Technical parameters:

3.1 Automatic vacuum feeding machine 1 set

3.2 Ф160/30 Single-screw extruder 1 set

3.3 Hydraulic change net 1 set

3.4 330 reduction gear 1 set

3.5 T-shape machine head 1 set

Feeding capacity ＞500kg/h

Motor power 5.5KW/380V, three-phase

Feeding height 5m

Screw diameter Ф160mm

L/D 30:1

Material of screw and barrel 38CrMoAlA nitrogen processing

Speed adjusting Frequency Control

Temperature control Omron temperature controller

Main motor power 250KW

Screw speed 0-90rpm

Extrusion capacity ＞500kg/h(PE)

Heating Method cast aluminum heater

Heating power 46KW

Heating zone 7 zones

Changer mode Reciprocating turbine gear

Motor Power 4KW

Halftone material 38CrMoAlA nitrogen processing

HV ＞750

Material of gears 20CrMnTi

Surface hardness of gears HRC55

Reducer cooling method Circled water cooling

Gear treatment Quenching treatment

Gear type Helical gears

Axes material 40Cr

Bearing Imported

Connection mode of motor and gearbox direct , coupling joint Vacuum pump type water-ring vacuum pump

3.6 Three-roll calender 1 set

3.7 Cooling system 1 set

3.8 Longitudinal sheet cutting system 1 set

3.9 Tractor 1 set

3.10 Sheet grade two haul-off machine 1 set

Strip width 1250mm

effective width 1200mm

Sheet thickness 1.1-1.8mm

Die lip gap adjusting range 1-3mm

Heating method electric heating

Heater electric heating bar

Heating power 45KW

Roller diameter 320mm

Length 1250mm

Calendaring roll speed 0-3.5m/min

Drive mode independent frequency control

Drive power 2.2KW×3

Roller type vertical with high shining finished surface

Chromws thickness 0.08-0.12mm

Roller surface hardness HRC55-58

Width 1300mm

Length 4000mm

Roller material Steel planed

Slitting way 26pcs Slitting blade

Effective cutting width 50,100,150,200,300mm

Compaction method pneumatic

Traction Roller traction

Traction power 3KW

Speed mode Frequency Control

Roller diameter ≥200mm

Drawing method roller traction

Traction power 4KW

3.11 Transverse sheet cutting machine 1 set

3.12 Transporter device 1 set

3.13 Sheet Stacking device 1 set

3.14 Material mixer 1 set

The speed adjustment way frequency control of motor speed

Rubber roller diameter 200mm

Cutting method automatic cutting

Effective thickness 1.0～3.0mm

Effective width 1200mm

Transportation method flat belt conveyor

Flat belt material rubber and fiber, metal composite

Flat belt size length 4000mm, width 1500mm

Driving power 1.5KW

Effective length 6000mm

Effective width 1200mm

Mixing method vertical type mixer

Mixing capacity ≥700kg/h

Mxing material stainless steel

Giving material method mechanical

3.15 Online punching machine parameters: Model -KPM-200

Maximum working pressure of system(Mpa) -25

Pressure -200Tons

Slide stroke (mm) -200

Max. Shut height(mm) -400

Mini. Shut height (mm) -200

Velocity of the slide -Rapidly falling（mm/s） -100

Falling slowly（mm/s） -8-18

Slide（mm/s） -100

Effective worktable surface -Inside of left and right column(mm) -1600

Guide post diameter(mm) -4-φ100

Motor power(KW) -11

Manufacturer of pump -63YCY14-1B

Working table height (mm) -700

Component of punching machine: Item -Name -Brand

Electricity component -Frequency Converter -Delta

Main motor -TECO

Contactor -Schneider

Relay -Omron

Operation button -Schneider

Emergency stop -Schneider

Touch screen -Delta

Programme（PLC） -Delta

Light -Schneider

Air component -Magnetic -TACO&SMC

Cylinder -Made in Taiwan