HDPE GEOCELL PRODUCTION LINE Model JS-TGGS1

HDPE GEOCELL PRODUCTION LINE

Model JS-TGGS120

1.Dryer mixer 1 set

Mixing volume 600L

Mixing capacity 600kg/h

Dryer and Mixing power 18KW

Automatic Loader 1 set

Motor power 1.1KW

Material feeding amount 500kg/h

2.Ø120 Single Screw Extruder 1 set

Screw diameter 120mm

L/D ratio 33:1

Rotary speed 0-75rpm

Main motor power 110KW

Frequency speed adjustment transducer motor

Transducer Delta brand

Heating power About 70KW

Extrusion capacity 300-350kg/h

Heaters 6 zones, ceramics heaters

Screw & Barrel material 38CrMoAlA, Nitrided

Nitrided depty 0.4-0.7mm

Nitrided rigidity HV720-940

Control cabinet controlled by PLC and

touch screen

3.Hydraulic Screen Changer 1 set

Type Change-net without stop

machine

Heating Stainless steel rod, 4KW

Temperature measurement RKC

+

Melt pump

Rack-type Die 1 set, 20kw

Width 1200mm

Mould type Rack-type

Material P20, plated with chrome,

polished

3 Roller Calender 1 set

Roller diameter 370mm

Roller width 1200mm

Composites - 2 pieces of embossing

roller,1 piece of mirror roller

Material - Seamless stainless steel

pipe,processed by chrome and

polished

1 x Automatic Online Punch Machine

Type 4 pillars

Punch frequency 30-80 times/min

Valid punch width 1200mm

1 x Mould according to drawings

+

Online Crush and Recycle System For edges and punch

wastes (optional)

Motor

5KW

Draw-off unit 1 set

Driving method By servo motor

Split unit 1 set

Split type By knives

Knife quantity As requirements

Transverse cutting unit 1 set

Cutting edge As saw teeth

Stacker 1 set

Electrical control cabinet 1 set

Main motor Siemens Beide

Main Transducer Delta

Main Contactor, Air-switch, Relay ABB Brand

PLC, Touch Screen Delta

+

1 x HDPE Geocell Split Machine

(wide geocell cut into 2 pieces of

narrow ones)

Motor power 5KW

Draw-off power 2.2KW

Size (L×W×H) 12×1.5×1.0m

Weight about 750kg

+

1 x HDPE Geocell Two Ends Cutting

Machine

Cutter width 660mm

Cutter journey 680mm

Air cylinder diameter 140mm

Motor power 5.5KW

Size (L×W×H) 1.1×1.15×2.3m

Weight about 600kg

+

1 x HDPE Geocell Automatic

Wrapping Machine by PP Tapes

Power 1.1KW

Air cylinder

φ80×400mm

2 pieces

Size (L×W×H) 3×2×1.2m

Weight about 300kg

+

1 x HDPE Geocell Drilling Hole

Machine

+

Automatic Ultrasonic Welding Machine

Model JS-HJ22

1.

Welding heads 22 pieces

Output power 60KW

Vibration friction power 28KW

Machine size 12×2.2×2.25m

Valid width 10m

Weight 10T

Power AC380V N 50-60HZ

Air pressure 0.6~0.9MPa

Main machine frame H steel structure

Other parts steel

2.

Welding distance range 300 - 800mm

Welding mould width 100, 150, 200 mm (3 sizes)

Geocell sheet width 50mm - 200mm, adjustable

Max geocell sheet width 220mm

Single team power 15KC-2800W

Welding mould material 7075-T651, Al-Mg

Welding vibration unit Germany ceramic

3.

Control unit Delta PLC

Cylinder AirTAC

Pneumatic electromagnetic valve AirTAC

Main low voltage apparatus ABB