JH/GS120 GEOCELL PRODUCTION LINE
JH/GS120 GEOCELL PRODUCTION LINE
SATURN0805024
JH/GS120 GEOCELL PRODUCTION LINE
- Raw material mixer
Mixing approach Vertical mixer
Mixing capacity ≥ 1000kg/h
Mixing chamber material Stainless steel
Material discharge method Mechanical
- Vacuum automatic suction machine
Feeding capacity ≥ 500kg/h
Feeding height ≤ 4m
- Ф 120/33 single screw extruder
Screw diameter Ф 120mm
Length to diameter ratio 33/1
Screw material 38CrMoAlA high-quality alloy steel surface nitriding
treatment
Heating method Stainless steel electric heating
Heating power 45KW
Drive power 132kw
Regulation method Frequency Control
Plasticizing capacity 150-250kg/h
- Hydraulic automatic screen changing device
Network switching method Hydraulic reciprocating screen replacement
Switching capacity ≥ 10mPa
Oil pump power 4KW
Mesh material 38CrMoAlA nitriding treatment HV>750
- T-shaped machine head
Effective width 1450mm
Product width 1200mm
Product thickness 1-2mm
Heating method with built-in stainless steel electric heater
Heating power 16KW
- Three roll calender
Three roll structure Three light roller
Feeding method Lower feed
Roller diameter 400mm
Effective length 1600mm
Drive mode Independent variable frequency speed regulation
Drive power 2.2 KW x 3
Cooling method Cooling water
Cooling control mode: Independent control of three rollers
- Cooling platform
Effective length Maximum length of 5m
Roller material Without power roller
Effective width 1600mm
- Tractor
Traction method Roller traction
Traction power 2.2KW
Speed Control Frequency Control
Rubber roller diameter Φ 240mm
- Waste edge winding system
Recycling method Online coiling
Driving method Torque motor
- Online automatic stamping machine
Punching pressure 1100KN
Punching frequency 40-80 times/minute
Effective punching width ≥ 1200mm
Feeding control method Servo control
- Cutting device
Cutting method Blade type cutting
Compression method Pneumatic
Effective cutting width 50,100,150,200mm
Correction method Mechanical correction
- Secondary traction machine for sheet materials
Traction method Roller traction
Traction power 2.2KW
Speed Control Frequency Control
Rubber roller diameter Φ 300mm
- Horizontal cutting machine for sheet materials
Cutting method Mechanical shear machine
Effective shear thickness 0.5-3mm
Effective width 1500mm
Drive power 2.2KW
- Conveyor
Transportation method Flat belt conveyor
Drive power 4kw
- Stacking platform
Effective length 8000mm
Effective width 1200mm
- Electrical control system
Main motor Siemens China
Inverter ABB
Main low-voltage electrical appliances Siemens or Schneider brands
Temperature control Siemens temperature module
Specific parameters of the fully automatic ultrasonic welding production line
for geocell
- Equipment configuration
ultrasonic generators 21 ( Delivery of 2 units15K)
ultrasonic transducers 21(Delivery of 3 units15K)
ultrasonic aluminum alloy molds 21 (Delivery of 3 units15K)
ultrasonic machine heads 21 sets
main water filtration system 1 set
ultrasonic pneumatic systems 21 sets
pneumatic transmission systems 4 sets
PLC main control system 1 set
touch screen 1 set
control cabinet electrical appliances 1 set
welding stroke propulsion system 1 set
product welding workbench 1 set
gantry crossbeam 11500mm
main slide system 6 sets
front bottom mold propulsion device 4 sets
rear bottom mold propulsion device 4 sets
servo automatic belt feeding and clamping device 2 sets
discharge workbench 1 set (including positioning suction blocks)
manual welding device 1 set
main lifting motor 1 set
- Main technical parameter indicators:
（ 1 ） The ultrasonic transducer adopts German piezoelectric ceramic sheets and
aluminum alloy imported from the United States; The transducer has a power of 2800W
and a speaker of 15KHz.
（2） The ultrasonic mold adopts aluminum alloy imported from the United States,
and the equipment is equipped with a 220mm mold.
（3） Pneumatic equipment is equipped with the best Yadeke pneumatic equipment
in China.
（4） The maximum power during equipment welding is 35KW. The welding stroke
(pitch) is adjustable from 330-1000mm.
（5） Equipment size: 2000mm x 11500mm x 2500mm.
Technical conditions
Specifications and quality standards:
Mechanical equipment is manufactured according to ISO standards, while electrical
equipment is manufactured according to CEI standards.
All manufactured equipment complies with the Machine Directive. The production line
complies with the EU Directive and CE mark, and relevant technical documents, test
reports, and user manuals are issued at the factory.
Standard installation site requirements and utility specifications:
Installation site requirements
Altitude: 1.350 meters above sea level
Environmental temperature: 18-35 ° C
Relative humidity of ambient air: maximum 90%
Power specifications:
Power supply: 380V, three-phase+neutral+ground (independent) -50 Hz
Water specifications:
Pressure: 4-6 BAR
Temperature: 10-15 ° C
Appearance: No sediment
Total hardness:<5 dH
The following matters are outside the scope of quotation:
- Power supply (cables to equipment main control cabinet, auxiliary control cabinet,
drying system)
- Cooling water supply: temperature below 30 ℃, pressure 2-4Kg/cm2G, water flow rate
40m3/hr, water consumption 1.5m3/hr .
- Compressed air supply: pressure 0.6-0.8Mpa, gas consumption 1.5m3/hr.
- Lubricants required for equipment (hydraulic oil 32 #, gear oil N220)
- Transportation, loading and unloading, and positioning of equipment to the customized
factory.
- Installation components and pipeline supports required for special layouts during
installation work.
- Other projects and items not listed in this quotation .
- Outbound installation and debugging: Two technicians, priced at $150 per day per
person, and all other round-trip expenses for business trips shall be borne by the
purchaser .
