PP/PE GEOCELL PRODUCTION LINE

SATURN1905024

PP/PE GEOCELL PRODUCTION LINE

Main technical specification

No.-Description-Performance

1-Suitable material -PP, HDPE

2-Product range -Geocell

3-Product width -1200m

4-Capacity -200-400KG/H

5-Line speed -3-6m/min

6-Install capacity -250KW

7-Actual consumption power -130KW

8-Workers -3 person one shift 3

9-Dimension(L*W*H) -30×8×3m

Detailed Machine Specification

1>Material mixer1 set

Material mixer 1 set

1 Mixing method:vertical type mixer

Mixing capacity:≥500kg/h

Mixingmaterial:stainless steel

Giving material method:mechanical

Driving power:7.5KW

Dimension:Ф1050×700 mm

≥500kg/h

7.5KW

：Ф1050×700 mm

2>Vacuum automatic sucking machine1 set

Vacuum automatic sucking machine 1set

1        2-Material supplying capacity:≥500kg/h

Material supplying height:≤4m

：≥500kg/h

：≤4m

3>Ф120/33 single screw extruderФ120/33

Ф120/33 single screw extruder

Ф1200/33 -Scew dia.:Ф120mm

L/D:33/1

Heating method:stainless steel electrical heating

Heating power:60KW

Driving power:110KW

Speed adjust method:frequency conversion

Plasticizing capacity:150~350kg/h

Fan:7sets

Fan power:250W×7

：Ф120mm

：33/1

：60KW

：110kw

：150- 350kg/h

：7

：250W×7-

4>Hydraulic pressure automatic Screen Changer device1set

Screen Changer

1 set

1 Change net without stopping machine

Temperature controlled zones:1 zone

Hydraulic pressure driving power:4KW

System pressure (max.):16Mpa

Heating type:inner heating PID control

4KW

：16mPa

：PID

5>Clothes rack flat extruding mould1set    

Panel Mould

-Effective width:1350mm

Product width:1200mm

Product thickness:1- 2mm

Heating method:inside stainless steel electric heater

Heating power:30 KW

：1350mm

：1200mm

：1- 2mm

：30 KW-

6>Threerollers machine1set

Three rollers 1set

-Roller dia.:400mm

Effective length:1500mm

Driving method:independence frequency conversion control

Driving power:2.2KW×3

：400mm

：1500mm

： 2.2 KW×3-

7>Cooling platform1 set

Coolingplatform

1 set

Effective length:4m

Roller material:steel buffing

Effective width:1500mm

：4m

：1500mm-

8>Sheet draw-off machine 1 set

Sheetdraw-off machine1 set  

-Draw-off method:rollers traction

Draw-off power:3KW

Speed adjust method:frequency conversion

Rubber roller dia.:Φ200mm

：3KW

：Φ200mm-

9>Punching system1 set 

On line punching system  1set  

1 set-Punching pressure:1100KN

Punching frequency:40-80 times/min.

Effective punching width:≥1200mm

Main motor power:22KW

Adjust speed method:frequency

Feeding material method:with servo

Adjust precision:±0.5mm

：1100KN

：40-80

≥1200mm

：22KW

：±0.5mm-

10>Sheet grade II draw-off1 set

Sheet grade II draw-off

-Traction method:traction by rollers type

Traction power:2.2KW

Speed adjust method:frequency conversion

Rubber roller dia.:Φ200mm

：2.2KW

：Φ200mm-

11>Sheet Slitter System1 set 

Sheet Slitter System  1 Set

          1 set-Slitter method:Blade type

Clamping type:pneumatic

Width:50,100,150,200mm

：50,100,150,200mm-

12>Sheet transverse cutting system1 set

Sheet transverse cutting system 1 set

1-Cutting method:mechanical shearing machine

Effective cutting thickness:0.5～3mm

Effective width:1500mm

Driving power:4KW

：0.5～3mm

：1500mm

：4KW-

13>Conveyor1 set

Conveyor1 set

1 set-Conveyor method:flat belt type transport

Driving power:2.2KW

：2.2kw-

14>Sheet stacking device 1set

Sheet stacking device 1set

-Effective length:6000mm

Effective width:1000mm

：6000mm

：1000mm -

15>1 X Electrical control system

Electrical control system

Main motor:Siemens Brand

Main Transducer:Schneider Brand

Main contactor:Schneider Brand

Main temperature meter :omron brand

Voltage:380V, 50Hz

：380V/50HZ-

PP PE Geocell Welding machine1set

PP PE Geocell Welding machine

1 set

-1>Equipment composition and quantity

Ultrasonic generator 21 sets

Ultrasonic transducer 1 sets

Ultrasonic mold 21sets

Ultrasonic die head 21 sets

Transfer water system 4 sets

Ultrasonic pneumatic system 21 sets

Pneumatic transfer system 4 sets

PLC general control system 1 set

Worktable 9000mm   

Gantry beam 8500mm

Main chute system 6 sets

Front mold advancement device 4 sets

Posterior mold advancement device 4 sets

Automatic belt and clamping device 2 sets

2>Main technical parameter index

Automatic Mode welding rhythm≤12 seconds

With loading, clamping, bottom mold movement time

Ultrasonic transducer material German piezoelectric ceramic

USA imports of aluminum alloy

Transducer power 2800W

Generator20KHZ

Ultrasonic mold material USD imports of aluminum alloy

The highest power of welding 35KW

Welding stroke (pitch)260-800mm adjustable

Equipment size2000mm×7700mm×2500mm

Suitable for raw materials HDPE, PP sheet

Thickness of welded sheet1mm～2mm

Welded sheet cross section width≤330mm

Ultrasonic weld stripping strength≥1450N/100mm (geocell height direction)

3> Geocell specifications

Sheet width ≤330mm

Geocell height 75、100、150、200、300mm

Sheet longth≤6000mm

Geocell longth 6000mm

Adjust minimum distance of weld head 260mm   

Machine voltage 380V, 50HZ

380V, 50HZ

The Main Electric Parts

Name Brand

1-Main motor -Siemens/WANNAN

2-Main Reduction box -GUOMAO(special for EPE)

3-Main transducer Siemens or Danfoss

4-Main Temperature controller -Omron

5-Main contactor -Schneider

6-Main relay -Schneider

7-Main breaker -Schneider

8-Button -Schneider

Optional equipment (self-provided or purchased)

1 X Compressor  (5.5KW)

1 X Chiller(40P)

1 X Electronic Scale

1 X Pipe Wrenches 1 set

1 X Multimeter