4000MM PLASTIC GEOGRID PRODUCTION LINE

SATURN0405024

4000MM PLASTIC GEOGRID PRODUCTION LINE

Plastic Geogrid Production Line Specification

(width: 4000mm, Biaxial, Higher Output)

Model JS-TGSG4000

Product width 4000mm

1.

1 X Material Mixer

Mixing volume 3000L

Mixing capacity 3000kg/h

Mixing power 30KW

Material feeding type by screw

2.

1 X Ø190 Single Screw Extruder

Screw diameter 190mm

Length-diameter ratio 33:1

Rotary speed 0-75rpm

Main motor power 315KW

Frequency speed adjustment transducer motor

Transducer (SIMENS brand)

Heating power about 80KW

Heaters

8 zones,

cast aluminum heaters

Cooling method by fan

Cooling power 8 sets, 550W/set

Screw & Barrel material 38CrMoAlA, Nitrided

Nitrided depty 0.4-0.7mm

Nitrided rigidity HV720-940

3.

1 X Hydraulic Screen Changer

1 X Hydraulic station

Filter quantity 2 pieces

Driving motor 3 KW

4.

1 X Rack-type Die

Width 1500mm

Mould type Rack-type

Material 5CrNiMo

Heating zones 8 zones

Heating power 60KW

5.

3-roller calender 1 set

Roller width 1600mm

Diameter 800mm

Transmission type

Independent drive, with

reducer

Control type frequency

Cooling method by water

Compression form mechanically pressed

Gap adjust range 0-50mm

Movement by motors

6.

1 X Cooling tank

1 X Draw-off

Composites

Steel roller, rubber

roller, guide rollers

Frame Welded steel

Transmission 4KW

7

1 X Punch unit

Punch pressure 3000KN, high speed

Slider mounting height ≤400mm

Slider stroke quantity 80-180 times/min

Control method Automatic and manual

Slider stroke 100mm

1 X Punch mould

8.

1 X Feeding unit

Feeding type By servo

Roller diameter 180mm

Feeding power 4KW

9.

1 X Transmission unit

Type Four embossed rollers

Power 4KW, frequency

Compress By cylinders

10.

1 X Multi-rollers stretch unit

Rollers quantity

12 pcs steel rollers, oil

heating +

3 pcs steel rollers,

polished chrome plated

+

1 pc guide roller

Pre-heating section 8 pcs, 4KW

Stretch section 7 pcs, 30KW

Oil heating rollers

Constant temp control,

0-150℃

11.

1 X Auxiliary stretch unit 1 set

Rollers quantity 5 pcs

Rollers type

Flat roller and emboss

roller, chrome plated

Compress By cylinders

Power 11KW

12.

1 X Transverse Stretch Unit

Structure

Square steel pipe, steel

plate, fill with rock

wool

Temperature control

Main and sub wind

pipes, 5 X 22KW

heat exchangers for hot

air cycle heating

Pre-heating section length 21m

Stretching section length 8m

Fixing section length 4m

Temperature control precision 2-3℃

Motor control Frequency

Transmission power 22KW

13.

1 X Natural gas heat exchanger

5 X Installed capacity 135KW *

5 X Actual using power 64KW *

Temperature control method By power controller

14.

1 X Biaxial draw-off unit

Rollers Steel and rubber

Compress By cylinders

Transmission power 7.5KW

15.

1 X Cutting and Winder

Moment motor 60NM

Max winding dia. 600mm

Discharge type By pneumatic

Cutting By saw

16.

1 X Electrical control cabinet

Main motor Simens brand

Main Transducer Simens brand

Main Contactor, Air-switch, Relay LS Brand

PLC, Touch Screen Simens brand