4000MM PP /PE PLASTIC GEOGRID PRODUCTION LINE

SATURN2805024

4000MM PP /PE PLASTIC GEOGRID PRODUCTION LINE

Double-direction geogrid

Width of product Mesh size Strength tension Mesh size Strength tension Mesh size Strength tension Mesh size Strength tension Mould

Mould lip

Thickness of product Thickness of product Punching Mould

4000mm or 2000mm*2 33×33mm

15KN, 20KN, 25KN, 30KN, 35KN, 40KN,45KN

40×40mm

15KN, 20KN, 25KN, 30KN, 35KN, 40KN,45KN

54×54mm

20KN, 25KN, 30KN, 35KN, 40KN,45KN

60×60mm

20KN, 25KN, 30KN, 35KN, 40KN,45KN

1 set

• set

1-8mm 8-14mm 4 set

Punching mould for Double-direction geogrid 4 set Extrusion line speed 1m-3.5m/min The height of the centerline of extruder 1050mm

2. Main component of the machine

1> Automatic vacuum feeding material unit 1 set 2> Mixing color machine 1 set

3> Single screw extruder 2 set

4> Hydraulic pressure automatic changing net device 1 unit 5> Clothes rack flat extruding mould 1 set

6> Three rollers machine 1 set

7> Haul-off and cooling device 1 unit

8> Product supporting device 1set

9> Punching device 1 set

10> Product supporting device 1set

11> Feeding compaction device 1 set

12> Lengthways stretching device 1 set

13> Assistant haul-off device 1 set

14> Lengthways winding device 1 set

15> Product supporting device 1set 16> Double direction stretching device 1 set 17> Double direction haul-off system 1 set 18> Transverse-direction cutting system 1 set 19> Double direction winding system 1 set 20> Electrical control system 1 set

3. Detailed specification of production line

1> Automatic vacuum feeding material unit 2 set

Motor power 2.2kw

Capacity 600kg/h

Diameter of feeding pipe 1.5

2> Mixing color machine 2 set

Motor power 3.7kw

Capacity 300L

3> Single screw extruder 2 set

3.1 > Model KPM4000

3.2 > Automatic Feeding metering device 2 set

Type gravimetric

Componet quantity 4 kinds

Control type PLC

3.3 > High efficiency screw

Diameter Φ160mm

L/D  33/1

Material 38CrMoAlA

Thermal Treatment Hardening and tempering and nitriding

Hardness HV HV＞750

3.4 > Barrel

Material 38CrMoAl

Thermal Treatment Hardening and tempering and nitriding

Heating method 50HZ/220V

Heating power 185KW

Cooling system By blower fan/water cooling

Cooling power 0.37KW×7

3.5 > Gearbox reducer

Material of the gearbox HT250

Gear type Spiral gear

Thermal Treatment of the gear surface Quenching Material of the axes 40Cr

Bearings Excellent bearing made in China

Lubricating system Force lubrication systeml

3.6 > Main motor Frequency conversion

Power 160KW

3.7 > Operate connect Tube welding 3.8> Electricity controlling

Temperature controlling Controlled by aptitude temperature meter automatically

Temperature controlled zones 9 zones

4> Hydraulic pressure automatic changing net device 1 unit

Change net without stopping machine

Temperature controlled zones 1 zone

Hydraulic pressure driving power 4KW

System pressure (max.) 16Mpa

5> Clothes rack flat extruding mould 1 set

Material Forging die steel

Temperature controlled zones 14 zones

Width 1450mm

Heating method Heating stick or heating board

Heating power 40KW

Adjustable thickness precision of sheet 0.1mm

6> Three rollers machine 1set

Material of roll 45# Mirror surface polishing

Diameter of roll 400mm

Effective length 1600mm

Driving power 3×1.5KW, frequency conversion seprately

Adjustable method Frequency conversion adjusting

7> Haul-off and cooling device 1 set Frequency conversion timing implements 1 set Power 5.5KW

Draw-off roller 1teams

Material of roller High-grade structure steel

Margin cut system 1set

Cutting method Blade

Cooling method Water cooling

Material of cooling water box Stainless

8> Product supporting device 1 set

Length 3000mm

Width 1500mm

High 100mm

9> Punching device 1 set

Punching frequency 30-80 times/min

Punching mould material High-grade mould steel

Punching pressure 1100KN

10> Product supporting device 1 set

Length 3000mm

Width 1500mm

High 100mm

11> Feeding compaction device 1 set

Compaction roller 5 rollers

Material No sew steel pipes processing surface by chromeplate

Drive Power 11KW

Adjusting speed method Frequency conversion

12> Lengthways stretching device 1 set

Heating water tank 1set

Draw-off stretching type multiple-rollers stretching device

Valid width 1500mm

Length (approx.) 10m

Heating method Heated by heat conducting oil circularly

13> Assistant haul-off device 1 set

Traction power 4KW

Adjusting method Frequency conversion

Canister material No sew steel pipes processing surface by plating

14> Lengthways winding device 1 set

Winding moment 40N/m

Winding diameter 800mm (max)

Discharge rolling method Automatic pneumatic discharge

15> Product supporting device 1 set

Length 8000mm

Width 1500mm

High 100mm

16> Double direction stretching device 1 set

Drawing method Expand close loop path links traction

Clamp type Double stipe

Entering Width of drawing ≤1200mm

Exiting width of drawing ≤4200mm

Adjusting speed method Frequency conversion

Frequency regulation speed range 1-5m/min

Driving power 30KW

Cutting method by rotary blade

17> Double direction haul-off system 1 set

Motor Frequency conversion

Hauling –off method by rubber roller

Hauling-off power 5.5KW

Hauling-off thread speed 2-5m/min Assistant control system synchronization 1 set

18> Transverse direction cutting system 1 set

Cutting power 1.5KW

Max. width of cutting 4.2m

19> Double direction winding system 1 set

Winding moment 60N/m

Winding dia. 800mm (max)

Unloading method Automatic and pneumatic

20> Electrical control system 1 set Electricity unit

PLC control system Siemens Brand

Main motor Beide Brand (Siemens Standard Motors Ltd.)

Main Transducer Danfoss or Siemens Brand Main Low voltage electrical apparatus Schneider Brand

Main Temperature controller meter Omron Brand Voltage 380V, 50H