6000MM PLASTIC GEOGRID PRODUCTION LINE

6000MM PLASTIC GEOGRID PRODUCTION LINE

SATURN3105024

 

6000MM PLASTIC GEOGRID PRODUCTION LINE

 

Machine each part specifications

I.Working FlowChart

 

II.Machine each part specifications

Model-JS-TGSG6000-Part Photos

Product width-6000mm-

1.-Material Mixer-1 set-

 

-Mixing volume-3000L-

-Mixing capacity-3000kg/h-

-Mixing power-30KW-

-Material feeding type-by screw-

2.-Ø190 Single Screw Extruder-1 set-

 

-Screw diameter-190mm-

-Length-diameter ratio-33:1-

-Rotary speed-0-75rpm-

-Main motor power-DC 315KW-

-Frequency speed adjustment-transducer motor-

-Transducer-Delta-

-Heating power-about 80KW-

-Heaters-8 zones, -

aluminum heaters

Cooling method -by fan

Cooling power -8 sets, 550W/set

Screw & Barrel material -38CrMoAlA, Nitrided

Nitrided depty -0.4-0.7mm

Nitrided rigidity -HV720-940

  1. -Hydraulic Screen Changer -1 set, non-stop

Hydraulic station -1 set

Filter quantity -2 pieces

Driving motor -3 KW

  1. -Rack-type Die -1 set

Width -1800mm

Thickness -4-13mm, adjustable

Mould type -Rack-type

Material -5CrNiMo

Heating zones -12 zones

Heating power -60KW

  1. -3-roller calender -1 set

Roller width -1600mm

Diameter -400mm

Transmission type -Independent drive, with reducer

Control type -frequency

Cooling method -by water

Compression form -mechanically pressed

Gap adjust range -0-50mm

Movement -by motors

  1. -Cooling tank -1 set

Draw-off -1 set

Composites -Steel roller, rubber roller, guide rollers

Frame -Welded steel

Transmission -4KW

  1. 1 X Punch unit

Punch pressure 3000kn ,high speed

Slider mounting height  <400mm

Slider stroke quantity 80-180 times/min

Control method  Automatic and manual

Slider stroke -100mm

Punch mould -1 set

  1. Feeding unit -1 set

Feeding type -By servo

Roller diameter -180mm

Feeding power -4KW

  1. Transmission unit -1 set

Type -Four embossed rollers

Power -4KW, frequency

Compress -By cylinders

  1. 10. Multi-rollers stretch unit -1 set

Rollers quantity -12 pcs steel rollers, oil heating +

3 pcs steel rollers, polished chrome plated +

1 pc guide roller

Pre-heating section -8 pcs, 4KW

Stretch section -7 pcs, 30KW

Oil heating rollers -Constant temp control, 0-150℃

  1. -Auxiliary stretch unit -1 set

Rollers quantity -5 pcs

Rollers type -Flat roller and emboss roller, chrome plated

Compress -By cylinders

Power -11KW

  1. -Transverse Stretch Unit -1 set

Structure -Square steel pipe, steel plate, fill with rock wool

Temperature control -Main and sub wind pipes, 5 sets of 30KW heat exchangers for hot air cycle heating

Pre-heating section length -21m

Stretching section length -8m

Fixing section length -4m

Temperature control precision -2-3℃

Motor control -Frequency

Transmission power -22KW

  1. -Natural gas heat exchanger -1 set

Installed capacity -135KW *5 sets

Actual using power -64KW *5 sets

Temperature control method -By power controller

  1. -Biaxial draw-off unit -1 set

Rollers -Steel and rubber

Compress -By cylinders

Transmission power -7.5KW

  1. -Cutting and Winder -1 set

Moment motor -60NM

Max winding dia. -600mm

Discharge type -By pneumatic

Cutting -By saw

  1. -Boiler -By LNG/LPG
  2. -Chiller -50P
  3. -Electrical control cabinet -1 set

Main motor -Simens brand

Main Transducer -Delta brand

Main Contactor, Air-switch, Relay -ABB Brand

PLC, Touch Screen -Delta brand

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