6000MM GEOMEMBRANE PRODUCTION LINE (2/3-LAYER)
6000MM GEOMEMBRANE PRODUCTION LINE (2/3-LAYER)
SATURN3005024
6000MM GEOMEMBRANE PRODUCTION LINE (2/3-LAYER)
- Brief Introduction
Model: JS-TGM6000
Product maximum width 6000mm
Product thickness 0.5~3mm
Material HDPE, LDPE, LLDPE, MDPE
Extrusion output 600-1000kg/h
Installation size (L×W×H) 18×8×4m
Machine color and layout design white or grey, according to Buyer’s workshop design
- Specification:
2.1 Extruder 2 sets (of same technique)
Screw size Φ150mm
L/D 33:1
Material 38CrMoAlA high quality alloy steel, and after nitriding
Screw nitriding depth 0.3～0.6mm
Nitriding hardness HV740～940
Barrel nitriding depth 0.4～0.7mm
Nitriding hardness HV940～1100
Spray double alloy material
Heating power 70KW
Power unit by frequency conversion motor, power is 70KW
Control unit Siemens brand AC driver
Material Uploader 2 sets (each set for each extruder)
2.2 Gearbox (Italian technology) 2 sets (of same technique)
Material Hardened helical gear teeth grinding
Gear Carburizing and tooth grinding process using 20CrMoTi
Distribution box material 38CrMoALA nitriding tooth grinding
2.3 Hydraulic screen changer 2 sets
Type 2 station plate type, when changing filter machine, no stop
2.4 Mold form Hanger shape mold, 2 or 3 layers available
Mold material 5CrNiMo quality alloy steel forgings,
inner flow channel chrome plated and polished.
Mold structure Absorb imported technology,
internal mold cavity hard chrome plating polished to a bright mirror
Model size 6300×220×550mm
Heating zone 19 zones
2.5 Die lip adjustment method Has adjustable bolt, can manually adjust the width of the bezel
Heating method Stainless steel electric heating rods heated
Lip width 6300mm
Products maximum width 6000mm
Product thickness 0.5～3mm
2.6 Three-roller calender 1 set
Type Three-roll to upright, lower roll axis intersect
Calender rolls
Diameter Φ600mm
Width 6300mm
Material Quality seamless steel pipe
Structure Used to strengthen the structure of the internal roller,
the roller surface after quenching,
Surface hardness HRC45~50,
hard chrome plated and polished,
Sided polished chrome layer is 0.10~0.15mm,
the surface roughness of 0.025μm,
Roll mill under high unilateral 0.05mm
Chassis Welded steel and tempered
Bearing Overall forged material
Drive unit Independent reducer
Control unit Frequency Control
Roller pitch mechanism Electromechanical
When the roller compacted, can adjust the gap
The use of worm, the worm, screw structure, coarse motor drive, manual fine tuning,
Ends can be individually adjusted to regulate the range of 0 ~ 80mm.
2.7 Nonwoven fabric unwinding device 1 set
Type With positive and negative single-station thermal complex nonwoven means of auxiliary traction
Unwinding device Unwinding the maximum outer diameter is 1m
Flattening device Use a rubber band widening arc of roll
2.8 Cooling Conveyor Bridge 1 set
Bracket length 6m
Pipe specifications Φ102×6300mm, Hard chrome plated
2.9 Trimming Unit 1 set
Cutting method Using blades
2.9A Online trim, crush and feed into hopper (only for reference and buy)
2.10 Rubber roller tractor 1 set
Traction form Active Friction
Rubber roller specification Φ350mm×6300mm
Clamping Pneumatic clamping (which is under the roll drive roller,
made of steel rolls, the roll is a rubber roller)
Drive motor AC motor 1.5KW
Reducer Cycloid reducer, gear type.
Control unit Siemens brand frequency inverter.
Tractor with a three-roll can be adjusted individually or synchronously adjusted
2.11 Comptroller General Instrument 1 set
Auto-counting
2.12 Auxiliary traction transverse cutting machine 1 set
Control unit PLC control, signal source for the Comptroller General Instrument
Pressing method Pressed by cylinder
Cutting method Using a rotary disc blade
Lateral movement of the knife Using 1.5KW AC motor drive
Auxiliary traction Φ250 diameter rubber roller
2.13 Single-position friction winder 1 set
Power unit AC motor reducer drive
Winding type Rolling friction, width 6300mm
Winding roller specification Using two Φ370 ×6300mm friction roller
2 rollers are controlled by air cylinder, so final geomembrane roll can go down to a cart so to move away.
2.14 Electrical Control Cabinet 1 set
Main motor Simens Beide brand
Main Inverter Schneider brand
PLC Delta
Low voltage parts Schneider
- Auxiliary machines photos (only for reference and buy):
Craw Welding Machine
Dryer for Recycled Material
Temperature Controller for T Die (for better heating result)
Page 5 of 6
Temperature Controller for T Die (for better heating result)
Crusher
