MODIFIED BITUMEN WATERPROOF MEMBRANE ＆SELF-ADHESIVE MEMBRANE

SATURN4605024

MODIFIED BITUMEN WATERPROOF MEMBRANE ＆SELF-ADHESIVE MEMBRANE

Modified Bitumen Waterproof Membrane ＆self-adhesive Membrane

Equipment Configuration List and Quotation （10million capacity）

1.Technical Characteristics

1600 80 x 20 x 10

1600 70 x 20 ；

It is suggested that the workshop area of molding production line should not be less than 1600 square meters（length：

80m ，wide：24m，Height of workshop eaves＞10m）；The area of outdoor equipment such as modified mixing workshop,

powder storage, liquid storage and circulating pool is no less than 1600 square meters（length70m wide20m）

216 18 x 12 x 10 ；

It is suggested that the area of boiler heating workshop is no less than 216 square meters（length：18m ，wide：12m，

Height of workshop eaves＞10m）

1

：1000 m2/ 300 ，8 3 mm

Scale:10 million m2 of various modified bitumen waterproof membrane annually ， self adhesive waterproof

membrane, based on 8hrs/shift, 2shift/day, 300day/year and calculate as 3mm thickness

2

Base fabric materials: polyester & fiberglass

3

：SBS、APP

Modifiers: SBS and APP

4

PE

Type1: PE film on one side, Alum on the other side

PE film on one side, sand on the other side ，

50mm film

 PE

Type3: PE film on both sides,one side embossing



Type4：self-adhesive waterproof membrane

5

：2~5mm

Product Thickness: 2~5 mm

6

：0~45m/min

Linear speed: Modified Bitumen Waterproof Membrane 0~45m/min，Modified Bitumen self-adhesive Membrane

0~50m/min

7

：10m/，20m/

Membrane length:10m/roll，20m/roll

8

：1000mm

Membrane wide:1000mm

9

65m，6m

Membrane Production Line length about 50m,height about 6m

10

：0.8-1.0m3/

Water Consumption:0.8-1.0m3/D

11

：550Kw

Total Installed Capacity:550Kw

：

Equipment design and manufacturing standards

1

Making standard：Made according to the drawing data provided by Party A

• ：Hardware part

：200*200*3.75、200*100*3.75、150*100*3.0、100*100*3.0 碳钢

。

The production line is a frame assembly structure, and the conventional main frame materials of the production line

are used: 200 * 200 * 3.75,200 * 100 * 3.75,150 * 100 * 3.0,100 * 100 * 3.0 carbon steel rectangular pipe.

304 GB8163

The cooling tank is made of 304 stainless steel, and the water pipeline adopts the national standard galvanized

pipe，The conduction oil pipeline adopts GB8163 seamless pipe, seamless pipe surface for rust removal treatment，

Metal materials use national standard profiles, each material material meets the requirements of national quality

standards.

Standard for surface carbon steel material：Conduct rust removal, grinding and leveling treatment, the main frame

brush paint, parts of the equipment accessories using spray molding and electroplating treatment.

NSK。

Bearing using Japanese NSK bearings according to different parts，the special-shaped parts use Nan'an bearing.

Pneumatic parts ：AirTAC.Dry main traction reducer, pre-immersion main traction reducer, coating main traction

reducer, cooling main traction reducer, rewindor main traction reducer use Changzhou Jiangnan or Changzhou BLL

hard tooth reducer，Turbine reducer adopts Wuxi Erdi, Zhejiang speed Borrell, motor matching with reducer.

Conduction oil valves adopt Jiangsu Keyuan, Zhejiang Kexin and Beijing Alken；Flat mouth ball valve using Jiangsu

Keyuan, Beijing Alken；Asphalt pump adopts zhejiang shanggui；mixture pump and homogenizer adopt Dandong

Yiyang；The robot uses Yasukawa, Japan.

PLC

Production line using PLC control, touch screen operation

PLC

Brand ： PLC adopts SIMENS, touch screen adopts SIMENS, frequency converter adopts SIMENS, weak electric

controller adopts Schneider, circuit breaker adopts Schneider, and electronic weighing sensor adopts Ningbo Keli.

PLC

The ingredient system is controlled by PLC and operated by IPC.Electric control adopts strong and weak electric-on

control to ensure safe operation; safety network interlock control to ensure safety maintenance; emergency stop

button in key operation parts to ensure safe production

Membrane Production Line

1

Unwinder

1

1500mmφ74

Maximum open diameter 1500mm , φ 74 gas expansion

shaft ,Double working position, Mat lifting with chain, Brake,

Automatic deflection adjusting device, Length statistics , Alarm

when small quantity ,Guomao motor

2 Splicing

Machine

1：3Kw×2

Electric heating, Heating plate moving operation,Power of the

heating board: 3Kw*2 Brake

3

Base Material

Accumulator

1

100 、φ130 23

NSK

Storage 100m 、φ 130*23 Stainless Roller, Motor reducer,

Balance, Electric panel, safety protection,NSK Bearing

4

Driving-drying

rollers

1

：2.2Kw， PLC（60

/60Hz）；：YI2SGF-32A- 20（250

φ800mm；

；

Application ： Secondary drying ， It has traction function ，

Reducer power: 2.2Kw,PLC synchronous frequency conversion

speed regulation (60 m / min / 60Hz);Drying roller diameter: φ

800mm.

5

Deviation

Device

1

：0.37Kw；

：φ133mm；；

Application ： Automatically adjust the polyester fabric

displacement during operation process.Power: 0.37Kw，Roller

diameter: φ133mm， stainless steel

6

Pre Coating

Unit

1

1.1Kw，

PLC（60 /60Hz）；

：3Kw，

0.18Kw，：φ800mm，

：φ268mm，；

Application：pre-soak the fabric，double rollersVertical

extrusion，weight control ，PLC synchronous frequency

conversion speed regulation (60 m / min / 60Hz);Cochlear

wheel reducer: 0.18Kw， Heating roller diameter: φ800mm,

the roller surface is made of stainless steel，Extrusion roller

diameter: φ268mm, hard chrome plating on the surface

7

Constant

tension control

device

TM20E：：3Kw×3

φ130mm，；φ360mm x2：1.5KW；

Application：Maintain tension balance，Synchronous sensor

TM20E: choose Omron, Japan;Electric heating power：3Kw×3，

Heating roller diameter，φ130mm，The surface is plated with

hard chromium，φ360mm drying traction rollerx2，1.5KW

8

Coating Unit

1

：1.1Kw，

PLC（60 /60Hz）；

：1.1Kw，：0.18Kw，

：0.75Kw，

GEFRAN）；φ

800mm：φ268mm

Application ： coat the fabric ， Liquid level control ： Weight

control, weighing sensor selection of Ningbo Keli ， Traction

speed reducer: 1.1Kw，select Jiangnan brand，PLC synchronous

frequency conversion speed regulation (60 m / min / 60Hz);，

Roller worm wheel reducer: 0.18Kw ， Brand ： zhima.Control

thickness servo motor: 0.75Kw ， displacement transducer ：

GEFRAN，Heating roller diameter: φ800mm, the roller surface

is made of stainless steel，heating roller diameter: φ268mm,

hard chrome plating on the surface

9

One- Side Sand

device

1

Application：cover sand on the surface of the membrane.Main

traction speed reducer.The line speed is PLC synchronous

frequency conversion speed adjustment (60 m / min /

50Hz);Sand roll reducer，Belt reducer， bucket lift machine，

bag dust collector，sanding roller diameter: φ250mm

10

filming device

PE：0.5T

x1

Application：cover PE film on the membrane surface，loading

mode：0.5Telectric block x1，brake mode ：Magnetic powder

tension controller

11

No base

material Self

adhesive

forming system

1

1 set φ 400 double roller extrusion forming ,1 set 2.5M3 cubic

buffer cooling tank,2sets double station mould unloading

device, 1 set of open side membrane devices, 2sets 0.5T

hoist ,mold powder tension control, 4sets φ 80 flattening

guide rollers, 2 sets φ 190 guide roller, 1 set wiper

blade ,water dish,rack, the inner diameter of film membrane

roller all is 74mm, Guomao Motor,NSK Bearing, total power

20kw

12

Water tank cooling device

1：φ76mm；

Application ： Floating cool the membrane ， Roller diameter:

76mm; the roller surface is made of stainless steel;Water level

adjustable

13 Embossing Unit 1 φ190mm；

Application：emboss the membrane，Pneumatic components：

Pneumatic components: air tac；embossing roll ：φ190mm；

14

Roller cooling

unit

1：4Kw， PLC

（60 /60Hz）；：2.2Kw，

：φ800mm，17 4mm， 0.9mm；

SS304 Q235 ；

Application：cool the membrane，It has traction function，Main

traction speed reducer power: 4Kw ， PLC synchronous

frequency conversion speed regulation (60 m / min /

60Hz);Secondary traction speed reducer power: 2.2Kw ， PLC

synchronous frequency conversion speed regulation (60 m /

min / 60Hz);Cooling roller diameter: φ800mm

15

Thick

measuring

device

1

GEFRAN），：φ130mm，

15μm；：φ190mm，

15μm；

Application：Automatic detection and adjustment of the

thickness of the waterproof coil ，material;displacement

transducer ：GEFRANupper roller：φ130mm，The surface is

plated with hard chromium，Lower roller diameter：φ190mm，

The surface is plated with hard chromium

16

Finished

Product

Accumulator

1：3.0Kw，

：100m；4.：φ180mm；

Application ： store the finished product ， The worm wheel

reducer power: 3.0Kw,Storage capacity: 100m，Roller diameter:

φ180mm; the roller surface is made of stainless steel

17

2#/3#

2#/3#Deviatio

n Device

1

0.37Kw；：φ180mm；

Application ： Automatically adjust the polyester fabric

displacement during operation process.Power: 0.37Kw，Roller

diameter: φ133mm， stainless steel

18

Membrane

three rollers

drawing

Device，Jump

Device

1

：3.0Kw， PLC（80

/60Hz）；：φ360mm；：20m；

Application：Assist the fully automatic winder to work，The

main traction reducer power: 3.0Kw，The line speed is PLC

synchronous frequency conversion speed adjustment (80 m /

min / 60Hz);Main traction roller drum diameter: φ360mm，

Buffered storage amount: 20m，Pneumatic components: Air

TAC

19

rewindor

1：65m/

500mm，：5.5Kw；：5.5Kw；：4Kw；：5.5Kw；

PLC ，

Application ： rewind membrane ， rewinding speed ：

65M/min.Maximum volume collection diameter: 500mm，Felt

delivery servo power: 5.5Kw ， felt reel servo power:

5.5Kw;cutting servo power: 4Kw，Push-felt servo power: 5.5Kw，

Touch screen ,frequency transformer,PLC and servo motor:

SIMENS brand，Pneumatic components: Air Tac.

20 Platform 1 Ladder, Operating desk, Railing

21 Electrical and control cabinet setsSafety system

；PLC：

Application: the automatic control of the production line;LCD

display screen: 2 pieces，Broken cloth stop, emergency stop

and safety protection device