8000MM GEOMEMBRANE PRODUCTION LINE
8000MM GEOMEMBRANE PRODUCTION LINE
SATURN2005024
8000MM GEOMEMBRANE PRODUCTION LINE
Equipment Applications and Features
The production line is equipped with a twin-screw extruder with 180 single-screw extruders, equipped with a melt pump, and can be compounded with an in-line composite spinning cloth to produce composite geomembranes for road construction, civil engineering and other fields.
The equipment has a high degree of automation, simple operation and high output. The product produced has a smooth surface, stable performance and strong internal strength.
The main technical parameters
（mm）
Maximum streaming width-8000
（mm）
Thickness-0.7～3
（mm）
(mm)-Φ180×35x2
（Kg/h）
Extruder extrusion capacity-1500Kg/h
（M／min）
Line speed（M／min）- 1-4m/min
Steel roller diameter-Φ800
（mm）
Roller length (mm)-8300
mm）
Maximum winding diameter-Φ500
（Kw）
Die heating power（Kw）-80
（Kw）
Total power (KW)-800
Production conditions
40m×18m×7m
Installed area: length × width × height: 40m×18m×7m
Equipment composition
Compounding system
Quantity 1set(Italy Dega brand)
Raw material compounding components 4 components
compounding ability 1200kg/h
Measurement accuracy ±0.5%
Screw feed 1 set
Raw material status Granular raw material
Feeding method Vacuum feeding
Mixed mode Double-blade mixing
Miixng power 1.5kw
Silo Material Stainless Steel
Raw material discharging method Pneumatic unloading
Raw material ratio control Computer control
Extruder
180/34x2
Barrel screw 160/33x2
reducer
It adopts a high-precision hardened surface belt thruster reducer with small volume, large bearing capacity, smooth transmission, low noise and high efficiency.
Model ZLYJ420
Motor, frequency converter
Model 2 X Y180KW-4Px2
Speed control method frequency
Specifications 250Kw
Quantity 2 sets
The material rod adopts a separate mixed structure. The material cylinder adopts seven zones for heating and fan cooling to ensure accurate temperature and facilitate the use of recycled materials and fillers.
Model specifications 180-35/1
Material 38CrMoAl tempering and nitriding, nitriding depth 0.5-0.6
Mould （Germany design）
Specifications: 8300mm (with dispenser) sleeve
The hanger-type mold, internal heating method, combined die mouth, and the structure of the inside of the cavity to ensure the uniform film pressure to reduce the longitudinal thickness deviation, to make the film flat, flexible and convenient adjustment, with a large adjustment range, can Produce thicker and thinner products on the same unit
Material 5CrMnMo quenched and tempered, internal cavity polished, hard chrome plated.Electrical cabinet
。
The use of domestic well-known brand electrical components, easy operation, reliable quality.
Network changer adopts double-column double-station hydraulic network changing method 1 set x2
Melt pump 1 set x2
Measuring gear pump 400cc/r×2 sets
Drive power 15KWx2
Speed control method frequency
Control method Automatic pressure control
Compound molding section
Film coating device 2 sets (up and down one set)
Unwinding method Constant tension release
Effective width 8300mm
Mandrel structure Mandrel shaft mandrel
Three-roll calender Φ700×8300mm×3root
Jacket oil constant temperature cooling, hard chrome plating, polished.
Steel roller drive
Use gear box three-roll independent transmission.
Motor power 15KW×3 sets
Inverter 1 15KW×3 sets
Calender move
A large reduction ratio worm gear reducer with brake motor control to prevent movement during production.
Steel roller compaction
Pressurized lifting and lowering machine (gap is digital display)
Specifications T40x200 (with fine adjustment) × 4 only
Φ100×8300
Guide roller Φ100×6800 (hard chrome plated on the surface)×4
Rack with δ = 50 steel plate welding × 1 set
Waste edge crusher machine 1 set x2
cutting machine 2set
Cutting type mechanical
Blade material Alloy steel
Drive power 2.2KW×2
Conveyor way Special conveyor belt
Crushing capacity 50kg/h
Crusher power 2.2KWx2
Guide section
Guide roller Φ100×8300mm×4
Rack 120×60 square tube welding×1 set
First traction section
Traction drive roller Φ280×8300mm×4
Traction passive roller Φ260×8300mm (surface covered)×1
Traction motor BWD3—71—4 (frequency control)×1
Traction pressure pneumatic pressure × 1 sets
Rack 120×60×5 square tube welding×1 set
Electrical control with three-roll rolling synchronous control ×1 set
Cutting machine 3set
Cutting method Blade type and saw blade type
Control method Pneumatic
Adjustment method Mechanical type
Storage section
Guide roller Φ100×8300 (hard chrome plated on the surface)×7 pieces
Slide rail 1200 size × 7
Rack 120 × 60 × 5 square tube welding × 7 sets
- Second traction section
Traction drive roller Φ280×8300mm×1
Traction passive roller Φ260×8300mm (encapsulated)×1
Traction motor BWDZ-71-2.2 (frequency control) × 1
Traction pressure pneumatic pressure × 1 sets
Rack 120×60×5 square tube welding×1 set
Motor Control with Winding Synchronization Control
Automatically cut the winding section horizontally
Cut off the lateral movement guide 8500×2
Cut off the motor BWD2-29-1.1×1set
Meter counter 1piece
Roller Φ260×8300mm (hard chrome plated on the surface)×2
Guide roller Φ100×6300mm×1
Winding motor BWD2-43-2.2 (frequency control) × 1set
Electrical Control Cabinet winding Direct Direct Control Cabinet × 1
- Unwinding method Load by pneumatic
