8000MM HDPE PLASTIC GEOMEMBRANE LINE
8000MM HDPE PLASTIC GEOMEMBRANE LINE
SATURN2405024
8000MM HDPE PLASTIC GEOMEMBRANE LINE
Item 1 Machine Technical Parameters
Raw material -HDPE,LLDPE and other granular materials
Max. width of final product -8000mm
Thickness of final product -2-4mm（ ±5%）
Produce speed -1-5m/min
Screw diameter -180mm
L/D -33:1
Total extrusion capacity -2000kg/h
Steel roller diameter -500mm
Roller length -8300mm
Mould length -8300mm
Machine voltage -380V 50Hz three phase
Machine size -22m*11m*5.5m
Detailes parameters:
1.Vertical mixing device -2 set
Capacity -1000kg
2.Vacuum feeder -2 set
Feeding way -Vacuum type
Feeding height -4m
- Single screw extruder -2 set
Diameter of single screw extruder -180mm
L/D -33:1
Screw material -38CrMoAl, after nitriding and polishing, the surface is alloyed
Barrel material -38CrMoAl, nitriding and polishing, surface chrome plating; Top flange connection of drum
Heater material -Cast aluminum heating ring
Cooling system -Each zone is equipped with a cooling fan to take away excess heat.The temperature of each zone is controlled by athermocouple.Water cooling at feeding mouth of feeding tube
Max.output -1000kg/h
Extruder gearbox -1 set
Gearbox model -ZLYJ400 hard tooth gear box
High torque, low noise, all bearing oil cooling (including thrust bearing).
Extruder motor -AC motor
Motor power -350KW 380V, 50HZ
Inverter -350KW （ABB）
- Manual screen changer -2 set
- Mould -1 set
Width -8300mm
Mould material -stable tempering of 42CrMo alloy die steel
Mould type -Hanger type
Temperature controlling type -PID intelligent temperature control
Width can be adjusted
- Three-roll calender device -1 set
Mirror roll quantity -3 pieces
Mirror roll size -Ø500x8300mm
Mirror roll diameter -500mm
Mirror roll length -8300mm
Mirror roll material -Hard chrome plated surface, mirror finish
Cooling type -Inner jacket circulating water cooling system
Use copper swivel joints
Calender roll drive device -1 set
Calender roll drive type -Single transmission, smooth transmission, large torque, good synchronous performance, convenient maintenance and other advantages
Driving motor quantity -3 sets
Driving motor power -4.5kw*3
Speed control type -speed controller with inverter
Inverter power -4.5kw*3
Running system -1 set
Running direction -horizontal direction max. 8.3m
Adjust the distance between the calender roll and the die during start-up and maintenance
Brake motor control speed adjustable
Running roller -Ø80×8300mm
Brake motor -Bwen31-731-1.5 brake motor Upper control of auxiliary operation cabinet, including moving
switch and pressing control.
7.Haul off I device -1 set
Drive roll quantity -1 piece
Drive roll size -Ø215×8300
Drive roll material -Steel roll, hard chrome plated, with motor drive.
Passive roller quantity -1 set
Passive roller size -Ø200×8300mm
Passive roller material -Rubber roller, upper of the driving roller
Pressure cylinder quantity -2 sets
Pressure cylinder size -Ø100×60mm
Motor -5.5kw
Reducer with cycloid pin wheel
After adjusting the roller clearance according to the product, the double roller pressure and friction force will transfer the sheet to the downstream equipment
Device for cutting and crushing edges,
Cutting knife -12 pieces
8.Haul off II device -1 set
Drive roll quantity -1 piece
Drive roll size -Ø215×8300
Drive roll material -Steel roll, hard chrome plated, with motor drive.
Passive roller quantity -1 set
Passive roller size -Ø200×8300mm
Passive roller material -Rubber roller, upper of the driving roller
Pressure cylinder quantity -2 sets
Pressure cylinder size -Ø100×60mm
Motor -3kw
Reducer with cycloid pin wheel
After adjusting the roller clearance according to the product, the double roller pressure and friction force will transfer the sheet to the downstream equipment
10.Winding device -1 set
Winding type -Adopt double roll friction winding
Winding roller quantity -2 pieces
Winding roller diameter -Ø290×8300mm
Winding roller material -Steel roll, hard chrome plated
Drive motor -4.5kw
Control type -frequency conversion controller
Electronic meter meter -1 piece
Warning device -1 piece
Control system
PID intelligent temperature control cabinet -1 set
Extruder drive control -Frequency conversion control cabinet
Auxiliary machine control cabinet -1 set
The whole machine adopts PLC control system
10-inch touch screen man-machine interface
Electrical configuration
PLC program brand -Siemens
Operation screen brand -Siemens
Main motor brand -Siemens Bedei
Inverter brand -ABB
Contactor brand -Schneider
Low-voltage circuit breaker brand -Schneider
Air switch brand -Schneider
Temperature table brand -Omron
Spare parts list
Air compressor -1m³ 16kg 1 set
Mould adjusting tool -1 set
Screen changer heating tube -3 pieces
Mould heating tube -5 pieces
Solid-state relay -4 pieces
Thermocouple -4 pieces
Amperemeter -2 pieces
Temperature-controlled meter -2 pieces
- HDPE Geomembrane Welding Machine
Nominal voltage -220V
Rated power -550/800/1200W
Seam welding landing -10/15/20cm (choose one of the three)
Heating temperature -0-450℃
Thickness of welding material -2mm - 4mm
Weld strength -85% base material
Machine weight -5.5/6/6.5kg
13.Electronic Type Tensile Testing Machine
Capacity
Capacity -50N、100N、200N、500N、1kN、2kN
Accuracy grade -0.5
Load range -0.2%-100% FS
Load accuracy -within ±0.5%
Load resolution -1/±500000 of capacity
Deformation measurement range -0.2%-100%FS
Deformation value allowed error -within ±0.5% of reading
Deformation resolution -0.0001mm
Displacement value error -within ±0.5%
Displacement resolution -0.0005mm
Loading speed range -0.01-10%FS/s
Loading speed accuracy -within ±1% of setting
Deformation speed range -0.02-5%FS/s
Deformation speed accuracy -within ±1% of setting
Crosshead speed -0.001-500mm/min
Effective width -150mm
Effective space -700mm（excluded fixture）
Dimension -410×405×1200mm
Net Weight -70kg
Power supply -AC 220V,50Hz 1kw
Control and data processing software features:
1、 Advanced chip integration technology, professional design of data acquisition amplification system with high integration, stability and reliability, and simplicity. Control software can automatically obtain tensile strength, yield strength, breaking strength, elastic modulus and elongation test data, open the formula editor can automatically calculate the course of any given test point force, stress, displacement, deformation, etc. data results. The trial process control and data processing line with the corresponding metal materials and nonmetal materials, national standards.
2、 Control: set speed, set displacement, set load ,set load growth rate , set growth rate
of stress, set strain, set growth rate of strain control by way of optional;
3、 Automatic reset: After the trial began, auto-zero measurement system;
4、 Automatic transmission: According to the load size automatically switch to the appropriate range to ensure the accuracy of measurements;
5、 Auto Save: automatic test data and test conditions for Save, to prevent the loss of data due to forget to save;
6、 Volume test: the same parameters of the samples, a set can be completed by a batch of test;
7、 Display: curve with the experimental data and the process of dynamic display;
8、 Curve traversal: After the test, the curve can be re-analyzed with the mouse to find
、 Curve selection: choose the stress - strain, force - displacement, force - time, displacement - time curve display and printing;
10、 Units switch: power units: (g, kg, N, lb), stress units: (kg/mm2, N/mm2, Mpa , lbf/in2) displacement units: (m, mm, in)
11、 Test Report: Users can request the test report format of the programming and printing, and can output WORD/ EXCEL/PDF documents;
12、 Safety protection: over the maximum load of 2 to 10%, the automatic realization of security;
13、 Can automatically detect, calculate the mechanical properties of the sample, the analysis process can be manual intervention, according to the requirements of
relevant standards to amend the automatic results to improve the accuracy of the data;
Standard accessories with machine:
1、 load sensors: U.S. MKCELLS load cells, 1000N 1 set;
2、 Disp. sensor system: Optical Encoder 1 set; 3、 Data processor:TM2000 64 bit closed-loop measurement control board 1 set; 4、 Test Software: TM2101 measurement control system English/version 1 set; 5、 Power System: AC Servo Motor and control drive system 1 set; 6、 Transmission: Italy Haitec Gearbox and TBI precision ball screw 1 set; 7、 Test Fixture: Tensile test fixture 1 set;
8、 Data analysis special computer 1 set.
14.Digital micrometer electronic micrometer
Measuring head -tungsten alloy
Resolution ratio -0.001mm
Precision -±0.002mm
Battery -CR2032 3V
15.Extrusion plastometer for raw material
Temperature range -0℃-450℃
Temperature fluctuation -±0.2℃
Temperature uniformity -±1℃
Temperature display resolution -0.1℃
Time display resolution -0.1S
Cylinder diameter -2.095±0.005mm
Outlet length -8.000±0.025mm
Farmar precision -±0.5%
- Chiller 40HP
Cooling capacity of chiller -100000Kcal/h
Rated power input -31.77kw
Power supply -3 phase 380V 50HZ
Refrigerating fluid -R22
Throttle control mode -thermostatic expansion valve
Compressor type -Scroll type/piston type
Compressor power -27.4kw
cooling water consumption -27.7m3/h
Inlet and outlet diameter -3"
Frozen water -22.19m3/h
Power of the water pump -3.7kw
The pump pressure -250Kpa
Dimensions -2200*1150*1700mm
Tank capacity -0.76m3
17.Recovery granulation unit -1 set
Screw diameter -110mm
Driver motor -22KW
Cooling water tank -1 set
Pelletizer part -1 set
Machine output -50-110kg/h
L/D -18:1
Heating zone number -5 zones
Screen changer -manual
Screw material filter type -45 # steel
String number -15
Cooling type -by water
Pressure sensor -Chint brand
Granule cutting type -cut by water pull strips
Machine size -6000mm*1200mm*1500mm
Item 2 Machine price:
No. -Machine -Qty.
1 -Mixing machine -2set
2 -Automatic Vacuum feeder -2set
3 -Single screw extruder -2set
4 -Manual screen changer -2set
5 -Cast mould 8300mm -1set
6 -Three roll calender device -1set
7 -Chiller 40HP -1set
8 -Haul off device I -1set
9 -Haul off device II -1set
10 -Two roll friction rewinder -1set
11 -Electrical control system with PLC -1set
12 -Air compressor 0.6m³ 8kg -1 set
