8000MM HDPE MEMBRANE PRODUCTION LINE

SATURN4405024

8000MM HDPE MEMBRANE PRODUCTION LINE

HDPE Sheet Specification Power Equipments

Raw material HDPE granule Voltage (made according

your request)

380V50HZ

Sheet width 8000mm Total Power of

extrusion line

550KW

Sheet thickness 0.5-3mm Max output Extruder 1000kg/h

Production

direction

For right to the left Dimension M 25×8.5×3.5

Detailed specification of the line:

1. High Speed High Frequency Single Screw Extruder 1 set

Item Description Data

1 Output Capacity Max.1000 Kg/h (It may change according to

material formulation, operation technique, etc)

2 Screw Part

3 Number of the screws 1

4 Diameter of the screws 90mm

5 Screw material 38CrMoAla with car coating

6 Screw surface heating treatment Nitriding

7 Nitriding depth of the screws 0.7 mm

8 Nitriding rigidity of the screw surface HV850-900

9 Rigidity of the screw core HB265

10 Screw temperature adjustment Screw-core oil circulation

11 Barrel Part

12 Barrel material 38CrMoAla

13 Barrel surface heating treatment Nitriding

14 Nitriding depth of the barrel 0.7 mm

15 Nitriding rigidity of the barrel ≥HV940,Brittleness: ≤2 level

16 Heating method and power of the barrel Cast-aluminium heating circles, 36kw, 6 zones

confluent core: 1 zone

17 Cooling method and power of the barrel Air forced blower with stainless steel cover,

250w*6zones

18 Gearbox Reducer &Distribution box parts -370Type-16:1

19 Gearbox reducer material HT200

20 Gear material 20CrMnTi

21 Gear precision degree 6 degree

22 Hardness of the gear surface HRC55

23 Hardness of the gear core HB260

24 Cooling method of the reducer Water circulation

25 Material of distribution box QT400

26 Gear material 20CrMnTi

27 Gear precision degree 6 degree

28 Hardness of the gear surface HRC55

29 Hardness of the gear core HB260

30 Main Motor Part

31 Main motor type Frequency inverter motor

32 Main Motor Power 250Kw (AC motor type)

33 Speed Adjusting Mode JACT/Delta Frequency Inverter

34 Electrical Cabinet Parts

35 Temperature controllers Brand: Omron, made in Japan

36 Temperature measuring component thermocouple

37 Contactors Brand: Schneider or Siemens

38 Frequency inverter JACT/Delta brand

39 Buttons, switches, and others Delixi brand or CHNT brand

40 Material Feeding Part

41 Feeding Mode Vacuum feeding

42 Feeding capacity 1000kg/h

43 Hydraulic high-speed meshwork

exchanger

44 Hydraulic screen changer with hydraulic station

45 Control Electromagnetic valve

46 Structure Double column

47 Material Alloy steel

2. T-type Extrusion Die head 1 set

Item Description Data

1 Brand Made in China

2 Die head type T-Extrusion

3 Die Mouth Width 8400mm A+B+A type

4 Adjusted Thickness 0.5-3mm

5 Mould Material Special Mould Steel 42CrMo

6 Surface Treatment Chromed, polished

7 Mould Heating System Heating Plate and Heating Rod

8 Heating power 128kw

9 Co-extrusion feed blocks Installed

3. ZSW-8000 Three calender machine 1 set

Item Description Data

1 Production Speed 0-2m/min

2 Calender roll diameter 700-800mm

3 Temperature Control way Water Cooling

4 Roller length 8300mm

5 The thickness of chrome surface

Surface chrome conditions

0.2mm

class 12

6 Driving motor AC motor 3kw×3

7 Moving motor 3kw

8 Production width 8000mm

9 Central Height 1300mm

10 Water cooling power 18kw/set

QY-8000 Haul off machine with cooling frame 1 set

Item Description Data

1 Haul-off Type High quality rubber

2 Main Motor Power 4kw

3 Haul-off frame materials High quality carbon steel

4 Dia. Of sloe-cooling roller 90mm

5 Central Height 1000mm

6 Side cutter / Trimming 4 Fixed alloy knifes

7 Automatic waste side materials coiler Two wheel,Pneumatic and Torque motor

8 Cooling frame length 8000mm

5. JL-8000 Automatic sheet coiler with metering system 1 set

Item Description Data

1 Winding Way no core winding

2 Take-up width 8150mm

3 Take-up linear speed 0-3m/min

4 Max. take-up diameter of ready product 620mm

5 Turning-over motor 4kw

6 Metering Automatic metering and alarm system

7 Length cutting way Rodless cylinder

6. Electrical controlling cabinets 1 set

Item Description Data

1 Frequency inverter JACT/Delta brand

2 Schneider-relays-breaker Schneider or Siemens brand

3 Thermo-controllers Omron brand

4 Temperature measuring components Thermocouples

5 Buttons, switches or others CHNT brand

6 Wires connecting terminals Honeywell brand

7 All the cable threading channels Flexible, not easy to break