8000MM PLASTIC GEOMEMBRANE PRODUCTION LINE (3-LAYER)

SATURN0505024

8000MM PLASTIC GEOMEMBRANE PRODUCTION LINE (3-LAYER)

1 x HDPE Geomembrane Production Line JS-TGM8000

1 x A Side Geotextile Lamination System 8000mm

1 x B Side Geotextile Lamination System 8000mm

1 x Crawl Welding Machine JS-HJ

1 x Dryer for Recycled Material 3T

1 x Temperature Controller for T Die

1 x Crusher PS-600

1. Brief Introduction

Model: JS-TGM8000

Product maximum width 8000mm

Product thickness 0.8~3mm

Material HDPE, LDPE, LLDPE, MDPE

Extrusion output 1500kg/h

Final Product Output (A=B) about 800kg/h (thickness 0.3mm, 0.75mm, for 24 hours production)

about 1200kg/h (thickness 1-3mm, for 24 hours production)

Non-woven thickness range 0.2-2.5mm

Installation size (L×W×H) 30×8×4m

Machine color and layout design white or grey, according to Buyer’s workshop design

2. Specification:

2.1 Material mixer 1 set

Capacity 2000kg

Material Uploader 2 sets (each set for each extruder)

2.2 Extruder 2 sets (of same technique)

Screw size Φ180mm

L/D 33:1

Material 38CrMoAlA high quality alloy steel, and after nitriding

Screw nitriding depth 0.3～0.6mm

Nitriding hardness HV740～940

Barrel nitriding depth 0.4～0.7mm

Nitriding hardness HV940～1100

Spray double alloy material

Heating power 135KW

Power unit by frequency conversion motor, power is 315KW

Control unit Siemens brand AC driver

2.3 Gearbox (Italian technology) 2 sets (of same technique)

Model 450, Guomao brand

Material Hardened helical gear teeth grinding

Gear Carburizing and tooth grinding process using 20CrMoTi

Distribution box material 38CrMoALA nitriding tooth grinding

2.4 Melt pump 2 sets (of same technique)

Type 500cc

Power unit by frequency conversion motor, power is 22.5KW

2.5 Hydraulic screen changer 2 sets (of same technique)

Type 2 station plate type, when changing filter machine, no stop

2.6 Extrusioin T Die 1 set

Type Hanger shape mold

Material 5CrNiMo quality alloy steel forgings,

inner flow channel chrome plated and polished.

Structure Absorb imported technology,

internal mold cavity hard chrome plating polished to a bright mirror

Size 8300×220×550mm

Heating zone 26 zones

2.7 Die lip adjustment method Has adjustable bolt, can manually adjust the width of the bezel

Heating method Stainless steel electric heating rods heated

Lip width 8300mm

Products maximum width 8000mm

Product thickness 0.3～3mm

2.8 Three-roller calender 1 set

Type Three-roll to upright, lower roll axis intersect

Calender rolls

Diameter Φ800mm

Width 8300mm

Material Quality seamless steel pipe

Structure Used to strengthen the structure of the internal roller,

the roller surface after quenching,

Surface hardness HRC45~50,

hard chrome plated and polished,

Sided polished chrome layer is 0.10~0.15mm,

the surface roughness of 0.025μm,

Roll mill under high unilateral 0.05mm

Chassis Welded steel and tempered

Bearing Overall forged material

Drive unit Independent reducer

Control unit Frequency Control

Roller pitch mechanism Electromechanical

When the roller compacted, can adjust the gap

The use of worm, the worm, screw structure, coarse motor drive, manual

fine tuning,

Ends can be individually adjusted to regulate the range of 0 ~ 80mm.

Silicon rubber roller 1 set

Diameter Φ500mm

Width 8300mm

2.9 Non-woven unwinding device 2 sets

Position 1 front of extruders for side A

Position 2 behind of calenders for side B

Type With positive and negative single-station thermal complex nonwoven

means of auxiliary traction

Unwinding device Unwinding the maximum outer diameter is 1m

Flattening device Use a rubber band widening arc of roll

Power unit by frequency conversion motor, power is 3KW

2.10 Cooling Conveyor Bridge 1 set

Bracket length 8m

Pipe specifications Φ102×8300mm, Hard chrome plated

2.11 Trimming Unit 1 set

Cutting method Using blades for geomembrane; saw for non-woven combine products

2.12 Rubber roller tractor 1 set

Traction form Active Friction

Rubber roller specification Φ350mm×8300mm

Clamping Pneumatic clamping (which is under the roll drive roller,

made of steel rolls, the roll is a rubber roller)

Drive motor AC motor 1.5KW

Reducer Cycloid reducer, gear type.

Control unit Siemens brand frequency inverter

Tractor with a three-roll can be adjusted individually or synchronously adjusted

2.13 Comptroller General Instrument 1 set

Auto-counting

2.14 Auxiliary traction transverse cutting machine 1 set

Control unit PLC control, signal source for the Comptroller General Instrument

Pressing method Pressed by cylinder

Cutting method Using a rotary disc blade

Lateral movement of the knife Using 1.5KW AC motor drive

Auxiliary traction Φ250 diameter rubber roller

2.15 Single-position friction winder 1 set

Power unit AC motor reducer drive

Winding type Rolling friction, width 8300mm

Winding roller specification Using two Φ370 × 8300mm friction roller

2 rollers are controlled by air cylinder, so final geomembrane roll can go down to a cart so to move away.

2.16 Electrical Control Cabinet 1 set

Main motor Simens Beide brand

Main Inverter Schneider/Siemens/Delta brand

PLC Delta

Low voltage parts Schneider