HDPE ROLLING GEOMEMBRANE PRODUCTION LINE

HDPE ROLLING GEOMEMBRANE PRODUCTION LINE

SATURN0905024

 

HDPE ROLLING GEOMEMBRANE PRODUCTION LINE

 

  1. Equipment application and characteristics

This equipment has a high degree of automation, low power consumption, simple operation and

high output. The product has smooth molding surface, stable performance, durable compressive

tensile strength.

 

Ⅱ. The main technical parameters

Model JH/tgm5000

Maximum rolling width (mm) 5000

Thickness (mm) 1-4.0;(allowable: ± 3%)

Production speed (m/min) 2-5

Efficient screw diameter x aspect ratio (mm) Φ 150 × 35/1

Maximum extrusion capacity (kg/h) 1400

Rolling roller diameter (material 45 steel

seamless steel pipe)

Φ 700

All roll lengths (mm) 5300

Roll diameter (mm) Φ 500

Heating power of barrel screw (kw) 90 × 2

Barrel heating area (nano infrared) 8 × 2

Heating power of screen changer (kw) 11 × 2

Measurement pump unit (set) 1 × 2

Heating power of mold head (kw) 75

Mold head temperature control zone 15

Total power (kW) 680 (approximately 390 in production)

Screw cooling fan (set) 8 × 2

Screw speed rpm 0-65

Screw nitriding depth (mm) 0.4-0.7

Screw nitriding hardness (edge coated alloy

steel)

HV720-940

 

2 x Weighing mixer CGB-1200-4

Installation method: direct installation type

Measurement components: 4 components, 3

components

Mixing capacity: 8000KG/h

Mixing motor: Taibang motor, power 0.55KW

Material: Stainless steel in contact with raw

materials

Control: Siemens PLC

Weighing sensor: CELTRON, USA

 

Safety switch: SCHMERSRC from Germany

Electromagnetic valve: FESTO, Germany

Proportioning error: ± 0.3%

Adopting advanced control algorithms,

autonomously optimizing, automatically

adjusting compensation and vibration

prevention functions to ensure optimal

ingredient accuracy

With formula storage function, it can store up

to 100 sets of formulas

Hierarchical security password control and

alarm history recording function

Standard USB interface for easy access to

mixing ratio data

Material: stainless steel

Europeanized one-to-five separation vacuum

feeding machine CAL-20HP-G5

One to five conveying;

High quality domestic single stage vortex

cyclone machine, 15KW;

Text integrated control, easy and intuitive

operation;

Shortage alarm, can proactively notify

customers to eliminate the situation;

Independent filtration device and dust

collection bucket for easy cleaning;

Main power supply: three-phase 380V, 50Hz

Equipped with an independent control cabinet;

Equipped with a vacuum breaking valve device

to avoid frequent start-up;

Schneider low-voltage electrical components;

Conveying capacity: horizontal 5M, vertical 4M,

1000KG/h;

Standard 2-inch steel wire rubber hose 30M, 5

material guns

Vacuum hopper CHR-36

Installed on the temporary storage bucket for

fully automatic feeding

Good sealing performance, used for vacuum

suction and caching of raw materials

 

The parts in contact with the raw materials are

all made of stainless steel material

Mechanical level switch control, stable

performance, and long service life

Latest stainless steel discharge port design,

wear-resistant and high-temperature resistant

Loading capacity: 24L

Control voltage: 24VDC

 

XF-300 online crusher configuration

1.Equipment Overview:

(1) Suitable for crushing plastic sheets made of materials such as PET, PE, PP, PS, PC sheets, etc

(2) Crushing output: 150-200kg/h (related to factors such as material, density, and dosage of

crushed materials)

(3) Overall power: approximately 7.75KW

(4) Machine voltage: three-phase 380V, 50HZ (can be customized with different voltages)

 

 Equipment configuration:

(1) 1 XF-300 powerful silent crusher

(2) 1 set of air supply system

(3) 1 set of traction device

(5) 1 set of control electrical appliances

(6) 1 set of silent system and heat dissipation device

(7) Ton bag storage rack (optional)

(8) Forced feeding device (optional)

4.Equipment parameters:

(1) XF-300 powerful silent online crusher

Power: 4KW (Siemens Bede

 

Adopting tapered bearings imported from Japan

Spindle form, adopting rotary form (crushing action is more dispersed with less noise,

overall precision machining is formed, and the strength of quenching treatment process is higher)

Rotary diameter: 320mm; Spindle diameter: 105mm

Crusher room size: 300mm * 260mm

Number of rotating blades: 3 pieces, (250 * 16)

Fixed number of blades: 2 pieces, (250 * 16)

Tool material: DC53

The crushing chamber adopts a combination of finely ground steel plates, which is durable

and beautiful

Total weight: approximately 700KG

(2) Air supply system

Fan power: 3KW (Siemens Bede)

The fan blades and fan housing are made of stainless steel material

The conveying pipelines are all made of stainless steel material: with a smooth surface

Smooth without resistance

(3) Traction device

Traction power: 0.75kw

The buffer bracket is welded with stainless steel square tubes

The transition guide wheel is made of stainless steel material

(4) Cyclone separator 1set

(5) Control Electrical

Driving sequence setting: Fan crusher (cannot be started if this sequence is not followed)

Parking sequence setting: The crusher fan (excluding emergency stop) is equipped with

safety switches in the crushing room and soundproof door, and cannot be started when cleaning

the crusher. Used to protect safety, low-voltage electrical appliances adopt Schneider from

France

(6) Silence system and scattering device

1 set of thickened sound insulation cover for the entire machine: filled with shock

absorption plates and sound insulation cotton; Seal the surface with a mesh plate separately

Taiwan Delta cooling fan: both intake and exhaust are equipped with filter grilles

The sound insulation cover can be separated from the body (the sound insulation cotton is

made of fire-resistant and flame-retardant materials)

Ⅲ. Production conditions

Installed area: length: 29 m; width: 11 m; height: 5 m.

Iv. Process flow

Weighing feeding → Plasticization extrusion → Four roll calendering → Cooling and shaping →

Main traction → Tension storage → Auxiliary traction → Automatic cutting → Reeling

Ⅴ.Components

  1. Extruder
  2. Extruder (made by Jun Heng) φ 150-35/J 2 sets
  3. With mixing head structure, easy to use back material.The material selection of 38CrMoAl
  4. after tempering and nitriding treatment and Angle plating synthetic steel,thus ensuring the
  5. durability of the screw.
  6. Grinding gear box with hard tooth surface (Jiang Chi or FaDa)
  7. The use of small volume, large bearing capacity, smooth transmission, low noise high
  8. efficiency of high precision hard tooth surface with thrust seat reducer.
  9. Model specification: 420( 2sets)
  10. Main motor and controller
  11. The use of domestic well-known brand motor and controller, smooth speed, energy saving.
  12. 2sets,280KW ,China Siemens
  13. 2sets,280KW, ABB
  14. Calendering die
  15. Adopting a hanger type cavity, the film is evenly distributed and adjusted flexibly and
  16. The material is discharged from the hanger cavity, from the main pump (adjustable)
  17. to the group distribution port (adjustable), and then to the mold mouth at a 45 degree inclined
  18. top for fine adjustment. The temperature is constant, which means adjusting the thickness and
  19. fine adjustment in four directions. Adjusting the material distribution outlet can save energy in
  20. producing products with significant thickness differences on the same unit.
  21. Material: The alloy tool steel with small thermal deformation and good stability is treated by
  22. tempering, polishing the inner surface, hard chromium plating and grinding treatment.
  23. Screen changer (screen plate 220mm)
  24. Hydraulic net change is adopted.
  25. It has the advantages of fast network change and labor saving.
  26. Metering pump(350CC) 2sets
  27. Vertical gear pump 30 kW 2sets
  28. Variable frequency controller ABB 2sets
  29. Electrical cabinet and control mode
  30. Using internationally renowned electrical components, computer touch, convenient
  31. operation, and reliable quality
  32. The AC contactor is Schneider from France, the relay is Omron from Japan, and the
  33. computer PLC control center uses Siemens.

 

 

  1. Core technical parameters of waterproof board rolling roller

oll beating ( mm) 0.03

Convex roll straightness( mm / m) 0.018

Roller accuracy 2 σ ≤0.14%

power requirement 380V AC ， ±5%

Frequency requirements 50Hz ， ±0.5Hz

 

  1. Rolling roller φ 700 x 5300 three pieces
  2. The rolling roller is made of seamless steel pipe (45 steel pipe) to make the roller blank, and

the roller surface is turned, ground, quenched, and polished with mist (the roller surface

hardness is greater than 55 degrees) before re polishing. A spiral circulating water channel is

installed inside the roller, and the inner liner is tightly matched with a heat sleeve at a high

temperature of 1000 degrees, greatly enhancing the expansion strength of the roller shaft and

ensuring that the 360 degree circulating water on the roller surface is in place. Ensure uniform

temperature on the roller surface. (Equipped with a three roll mold temperature machine)

  1. Compression system (Shanghai Yaxiong)

Adopting a mechanical high-precision pressing method of ductile iron.

  1. Walking system

Adopting a gear rack vertical reducer walking device to prevent movement of the rolling

machine during the production process.

  1. Rolling roller transmission box

Adopting a three roll independent variable frequency transmission method, it has the

advantages of stable transmission, high torque, good synchronization performance, and

convenient maintenance and repair.

Power of transmission deceleration motor: 3KW (with 6-stage variable frequency speed

regulation motor)

  1. Rack wall panel (vertical)

Made of steel plate welded parts, the guide groove of the sliding block on the board surface

is fully CNC machined, and the linear guide rail adopts imported PMI high preloading

performance precision guidance.

Fixed cooling roller φ 350 × 5300, combined with rolling, facilitates better cooling and

shaping of the sheet.

Fixed guide roller φ 168 × 5300

C.Pneumatic tension storage

A.storage system:1set(Including cylinder)

B.storage roll:φ168mm

C.Storage rack:It is composed of square tube, steel plate, chain and guide roller.

D.Operation platform:It is assembled by welding square tube and checkered plate.

  1. Rewind part
  2. Winding roller 2
  3. Unloading pressure roller 1
  4. Receiving motor 1 deceleration motor
  5. Variable frequency drive 1
  6. Unloading device 1
  7. The material collection adopts single station floating friction winding, and the unloading adopts

pneumatic device

E.Traction

A.pulling roll(Φ 300 × 5300) 4sets

B.Pressed roller(Φ 300 × 5300) 4sets

 

C.Traction motor(2.2kw) 2sets(High torque dedicated reducer)

D.Frequency converter(2.2kw) 2sets

E.Pressing device(Pneumatic adjustable stroke) 4sets

  1. Automatic cutting section
  2. The cooling rack adopts square tube welding.
  3. The slitting adopts pneumatic blade rolling, and the driving roller is driven by a reducer.
  4. One set of linear guide rails
  5. One set of walking device
  6. One set of cutting device
  7. Two infrared cutting protection devices

Equipment list

Product Name Model SpecificationsQuantity(set) Remarks

Weighing type feeding

machine

800KG/H 5 2

Plate extruder

(efficient)

JH150 150 2 Normal energy consumption

decreases by 15%

Mold (dedicated)

JH/jc5000

5M 1

Metering pump 350CC 5M 2

Three roll calender JH/cx5000 5M 1 The whole machine is equipped

with a lifting system

Including mold temperature

machine

Online thickness gauge 5M 1 Installed on the standardized unit

Edge cutting and

slitting device

5M 1 Installed after leveling the unit

Tractor JH/qy5300 5M 2

Nine stick tension

storage

JH/cc5500 5M 1

Automatic cutting

machine

JH/qg5000 5M 1

Center frame winding JH/cx5000 5M 1

Technical conditions

Specifications and quality standards:

Mechanical equipment is manufactured according to ISO standards, while electrical equipment is

manufactured according to CEI standards.

All manufactured equipment complies with the Machine Directive. The production line complies

with the EU Directive and CE mark, and relevant technical documents, test reports, and user

manuals are issued at the factory.

Standard installation site requirements and utility specifications:

Installation site requirements:

Altitude: 1.350 meters above sea level

Environmental temperature: 18-35 ° C

Relative humidity of ambient air: maximum 90%

Power specifications:

Power supply: 380V, three-phase+neutral+ground (independent) -50 Hz

Water specifications:

Pressure: 4-6 BAR

Temperature: 10-15 ° C

Appearance: No sediment

Total hardness:<5 dH

The following matters are outside the scope of quotation:

（1） Power supply (cables to equipment main control cabinet, auxiliary control cabinet, drying

system)

（2） Cooling water supply: temperature below 30 ℃, pressure 2-4Kg/cm2G, water flow rate

40m3/hr, water consumption 1.5m3/hr

（3） Compressed air supply: pressure 0.6-0.8Mpa, gas consumption 1.5m3/hr

（4） Lubricants required for equipment (hydraulic oil 32 #, gear oil N220)

（5） Transportation, loading and unloading, and positioning of equipment to the customized

factory

（6） Installation components and pipeline supports required for special layouts in installation

work

（7） Other projects and items not listed in this quotation

（8） Outbound installation and debugging: Two technicians, priced at $150 per day per person,

with all other round-trip expenses borne by the purchaser

 

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