4000MM 3D NET MACHINE & 4000 MM GEOTEXTILE LAMINATION MACHI

SATURN0305024

4000MM 3D NET MACHINE & 4000 MM GEOTEXTILE  LAMINATION MACHINE

1 X Plastic 3D Flat Net Machine DY-3D150-4M

1 X mould & calibrator Mesh thickness: 5mm Product width:4000mm

1 X On Line Geo Textile both sides Lamination Parts DY-3DFH-4M

4 X Freight 40’HQ

Specification :

Plastic 3D Flat Net Machine

Model DY-3D150-4M

1>Automatic loader

Feeding method by vacuum

Conveying capacity: 500kg/h

Delivery lift: ≤5m

2>Single-screw extruder

Screw diameter: 150mm

L/D: 30:1

Main motor power: 132kW

Screw speed: 0~60rpm

Speed adjust method: frequency conversion motor

Temperature control: RKC figure PID temperature controller

Heating power: 45kW

Heating section: 7 zones

Heat induction method: K type thermal resistance

Heater: Ceramic heater

Material of screw and barrel: 38CrMoAl, nitride treatment

Nitride thickness 0.4-0.7mm

Nitride hardness HV720-940

Extruder output max.340kg/h

3>Hydraulic screen changer

Motor power: 3kW

Heating power: 5kW

Working pressure: 10~20MPa

Work station 2 station

Filter dia. 150mm

Melt pressure test Digital melt pressure gauge and matching melt sensor

Test range 0-40Mpa

Over alarm Alarm light sound and light

4> Rotary die head 1 set

Material 38CrMoAl, nitride treatment

Mold structure 3 layers spiral mandrel structure, spiral dispersion channel

Product width 4000mm

Thickness 5mm or as require

Rotation type different directions rotary type

Heating method Aluminum plate ceramic heating ring

Heating power approx 20KW

Driving method frequency control of speed adjusting

Driving power 7.5KW

Diehead lock mold method bolt lock

5> Mold 1 set 3D mold

Material 38CrMoAl, nitride treatment

6>Mandrel

Material stainless steel

Width 4000mm

7> Cooling water tank 1set

Cooling method by water

Material 304 stainless steel plate joint

Water overflow device 1 set

8>Grade I haul off roller 2 sets

Roller dia. 200mm

Effective length Main traction roller effective 2.2 meters,

auxiliary traction roller anti-indentation treatment

Number of traction rollers Two groups, a total of 4 traction rollers

Traction roller surface material nitrile rubber

Traction power 2x2.2Kw

Driving method frequency control of speed adjusting

speed range 0.6-5m/min

Cutting method Blade cutting

Knife material high-speed steel

anti-deviation device 1set

9> flat system 1set

open shelf material Carbon steel pipe welding combination

10> Grade II Haul-off device

Roller dia. 200mm

Effective length effective 4.2 meters

Number of traction rollers 2 rollers

Traction roller surface material nitrile rubber

Traction power 2.2Kw

Driving method frequency control of speed adjusting

speed range 0.6-5m/min

Working pressure: 0.5~0.7MPa

1. On Line Geo Textile both sides Lamination machine

Model DY-3D150-4M

1> Grade I Unwinding device 1set

Cloth specification effective width of 4.2 meters

Cloth placing mode double roller support cloth placing

Tension control device one set

Unwinding motor power 2.2Kw

2> Net material transition axis 1set

Width of transition axis effective width of 4.2 meters

Number of transition axes 2 groups

Transition shaft material with flat chrome plated optical shaft

3> Grade I Lamination device 1set

3.1> Composite roller

Number of composite rollers 1 piece

Compound roller action adjustment pneumatic adjustment of opening and closing action

Composite roller material embossed chrome plated shaft

Effective width of composite roller 4.2 meters

Number of pressure rollers 1 piece

Material of pressure roller embossed chrome plated shaft

3.2> Drive

Drive mode motor reducer drive

Speed adjustment mode frequency converter speed regulation

Drive power 2.2Kw

3.3> Heating of mesh

Mesh heating method hot plate surface heating

Surface heating control PID-SSR intelligent temperature control

Hot plate pressure regulation fully isolated pressure regulation module pressure regulation

Pressure regulating section pressure regulating in 5 zones respectively

Hot plate pressure adjustment spring force to adjust the degree of compaction

Heat source stainless steel electric heating tube

Heating power 18Kw

Opening adjustment of hot plate device pneumatic adjustment of opening and closing action

3.4>Correcting and adjusting roller

Correction and adjustment roller 1 set

Adjustment mode manual adjustment

4> Grade II Unwinding device 1set

Cloth specification effective width of 4.2 meters

Cloth placing mode double roller support cloth placing

Tension control device one set

Unwinding motor power 2.2Kw

5> Grade II Lamination device 1set

5.1> Composite roller

Number of composite rollers 1 piece

Compound roller action adjustment pneumatic adjustment of opening and closing action

Composite roller material embossed chrome plated shaft

Effective width of composite roller 4.2 meters

Number of pressure rollers 1 piece

Material of pressure roller embossed chrome plated shaft

5.2> Drive

Drive mode motor reducer drive

Speed adjustment mode frequency converter speed regulation

Drive power 2.2Kw

5.3> Heating of mesh

Mesh heating method hot plate surface heating

Surface heating control PID-SSR intelligent temperature control

Hot plate pressure regulation fully isolated pressure regulation module pressure regulation

Pressure regulating section pressure regulating in 5 zones respectively

Hot plate pressure adjustment spring force to adjust the degree of compaction

Heat source stainless steel electric heating tube

Heating power 18Kw

Opening adjustment of hot plate device pneumatic adjustment of opening and closing action

5.4>Correcting and adjusting roller

Correction and adjustment roller 1 set

Adjustment mode manual adjustment

6> Traction machine 1set

Traction width effective width of 4.2 meters

Drive power 2.2Kw

Traction mode rubber roller traction

Traction speed Max 5m/min

7> Winding system 1set

Clamping method Single shaft mechanical reels, add a circulating shafts

Discharging method pneumatic

Pressure of air source 0.5-0.7Mpa

Driving method moment motor

Motor power 2.2KW

Length measurement sound and light alarm in advance,

stop the reel after the length is in place

Electrial Configuration：

Motor Fuzhi Daxing (original was state-owned Daxing Motor factory)

Gear Box Jiangsu Guomao

Main frequency converter Siemens or Fuji or Yaskawa

Main low-voltage electrical appliances Schneider brand

main temperature control instrument RKC brand

Power supply 380V/50Hz