PE PLASTIC RIGID NET AND GEONET MACHINE

SATURN1305024

PE PLASTIC RIGID NET AND GEONET MACHINE

Main technical specification  

No.-Description-Performance

1-Output-300-500kg/h

2-Install capacity -400KW

3-Power consumption -200KW

4-Air compression -0.3m3/min ＞0.5Mpa

5-Water flow rate -10-20℃ ≥0.3Mpa  ,3L/min

6-Worker -4 workers

7-Machine dimension -30×7×4m

8-Machine weight -50T

9-Raw material -HDPE

Detailed Machine Specification

for Plastic Rigid Flat Net Machine JG-YZW150

1>Extruder 1 set

Extruder 1 set

1-screw dia.:Φ150mm

L/D:30:1

screw material:38CrMoAlA high grad alloy steel processed surface by nitridin

hopper material:38CrMoAlA high grad alloy steel processed surface by nitriding

driving method:by frequency conversion to adjust

driving power:approx.160KW

changing speed method:gear box type

heating method:heating ring of stainless steel

heating power:approx.60KW

Φ150mm

30:1

38CrMoAlA

160kw

60kw

2>1 X Hydraulic changer

Hydraulic changer

Changer type: hydraulic

Heating method: Stainless steel heating

Oil pump power: 3KW

Heating power: 11KW

Oil pump pressure: 16MPA

3KW

11KW

16MPA

3>1 X Rotary die head and mould

1 X Rotary die head and mould

type of die head:different directions rotary type

heating method:heating ring of stainless steel

heating power:approx.15KW

driving power:7.5KW

Specification of mould:choosing any one according to customer’s requirement

max. width of net:4000mm

15KW

7.5KW

4000mm

4>1 X Cooling and sizing system   

cooling and sizing system  1 set

-sizing method:by sizing sheath

cooling method:by water

sizing width:4000mm

4000mm

5>1 X Cutting and flat system  1 set  

cutting and flat system1 set

cutting method:fixing knife

flatting method:flatting shelf

6> 1 X haul-off system haul-off system1set

No. of haul-off: Three grades haul-off

driving method:by frequency conversion

haul-off method:by rubber rollers

haul-off speed:0.35-5m/min

Houl-off power: 8KW

Transmission form: Cycloid pin wheel

Hauling speed: 0.35-3.5m/min

0.35-5m/min

8KW:0.35-3.5m/min

Detailed Machine Specification for On-line heat fusion composite unit

1>2 X Fabric unreel system  

2 X Fabric unreel system 

2-Max roller diameter:1100mm

Unreel method:active friction type

Friction roller dia. :φ200

Transport motor power:1.1 KW

Gearbox form :Cycloid pin wheel

Driving type:Frenquency conversion

Tension adjustment

method: Driving wheel transmission, speed can be adjusted

Braking torque：50N.M

Storage method：Multi-roll fabric storage

Correction method: Roller correction

Roller Dia.:86 mm

Transmitting power: 0.75KW

1100mm

200mm

1.1KW 50N.M Φ86mm 0.75KW-

2>2 X Composite machine(laminating unit) 

2 X Composite machine(laminating unit) 

2 X Composite method: roller compress         

Heating method: hot melting

Width of laminating: 4m

Max.Linear speed: 6m/min

Motor power: 2×1.5KW

Heating power: 60KW

Dia of laminating roller : Φ240mm

Cylinder bore: Φ125mm

Working pressure : 0.4-0.6MPa

Temperature range: 200-400℃

Width of heating plate: 154mm

Heating power: 1kw/per pieces

4m

6m/min

2×1.5KW

60KW

Φ240mm

Φ125mm

0.4-0.6MPa

200-400℃，

154mm

1KW/

3>1 X Draw-off cutting system

1 X Draw-off cutting system

1 X Cut method method:by roller

Speed adjusting method:frequency control

Draw-off power:2.2KW

Adjustment method:pneumatic control

Cylinder bore:Φ100mm

Working pressure:0.4-0.6MPa

Draw-off roller dia. :Φ245mm

Cutting method:automatic cut in fixed length

Cutting power :0.75KW

Move motor power:1.1KW

Cutting speed:15-30m/min

2.2KW

Φ100mm

0.4-0.6MPa

Φ245mm

0.75KW

1.1KW

15-30m/min-

4>1 X Double station winder

Double station winder 1 set

Motor torque: 60N.M

Transitional roller dia.:φ88mm

Control method: torque controller 

Discharge method: automatic pneumatic discharge

Discharge cylinder bore: Φ63mm

Control method:pneumatic control

Working pressure: 0.4-0.6MPa

60N.M

φ88

Φ63mm

:0.4-0-6MPa-

Both the geonet machine and the composite machine winding device all adopt PLC control system, and the entire production line has remote control system

This part adopts S7200 CPU from Siemens brand, can synchronous control the draw-off unit and on-line heat fusion composite unit. At the beginning of machine running, firstly separate control the draw-off part and composite unit speed separately, once the machine runs steady, set the electronic gear ratio on the PLC panel. By this way, client can increase or decrease the transformer frequency to reach the same speed of those parts.

The Main Electric Parts

1-Main motor -Wannan or Siemens

2-PLC Control system PLC -Siemens

3-Main Transducer -Danfoss or Siemens Brand

4-Main Low voltage electrical apparatus

Siemens or Schneider Brand

5-Temperature controller meter

-OmRon or Fuji Brand

6-Electric voltage -380V/50HZ

7-Main reduction box -GUOMAO

8-Main contactor -Schneider

8-Main relay -Schneider

9-Main breaker -Schneider

10-Button Schneider