6000MM PE PLASTIC GEONET MACHINE WITH ONLINE COMPOUND PRODUC

SATURN1405024

 

6000MM PE PLASTIC GEONET MACHINE WITH ONLINE COMPOUND PRODUCTION LINE

Specification

Product specification

Width of product-Linear speed

6000MM-2-6m/min

1.PE Plastic rigid flat net machine

Model JG-YZW180

Extrusion Capacity 800-1000KG/H

1>1 X  Mixer                                                      

2> 1 X Extruder                           

Screw dia. Φ180mm

L/D ratio 35:1

Screw material 38CrMoAlA high grade alloy steel processed surface by nitriding

Hopper material 38CrMoAlA high grade alloy steel processed surface by nitriding

Driving method by frequency conversion to adjust

Speed changing method special speeder reducer for extruder

Gear material 20CrMoTi

Driving power 315KW

Heating method heating ring of stainless steel

Cooling method air or water cooling

Heating power approx. 190KW

3> 1 X Hydraulic screen changed system        

4> 1 X Rotary die head and mould

Material dedicated mould steel

Rotation type different directions rotary type

Heating method heating ring of stainless steel

Heating power approx 18KW

Driving method frequency control of speed adjusting

Driving power 7.5KW

5> 1 X Cooling and calibrate system       

Calibrating method by Calibrator

Cooling method by water

Calibrating width 6000mm

6> 1 X Cutting and flating system   

Cutting method fixing knife

Knife material high-speed steel

Flatting method flatting shelf

Slitting device 1set

Cutting method fixed knife

Knife material high-speed steel

2 X Knife

7> 1 X Draw-off system      

Width of draw-off roller suitable for 6000mm width product

No. of draw-off grade three grades draw-off

Driving method by frequency conversion

Clamping method manual or pneumatic

Draw-off method by rubber rollers

Draw-off power 11KW

8> 1 X Double-station Winding system

Winding method automatically

Clamping method pneumatic

Discharging method pneumatic

Pressure of air source 0.7-0.9Mpa

Driving method moment motor

Driving torque 60N.M

Width of winding roller suitable for 4000mm width product

  1. 2D Die Head and Mould

2.1> 2D Mould

Width of product  6000mm

3D Die Head and Mould 

3D Mould

Width of product  6000mm

  1. 1 X PLC Control double side on-line heat fusion composite unit

Composite method Steel roller stitching

Composite roller group 2 groups

Heating method hot plate surface fusion type

Composite width 6500mm

Adjusting method pneumatic

Speed adjusting method  by frequency conversion

Composite surface double surface

Heating power 120kw

Driving power 6kw

Connection method movable type

PLC controlling system

This part adopts S7200 CPU from Siemens brand, can synchronous control the draw-off unit and on-line heat fusion composite unit. At the beginning of machine running, firstly separate control the draw-off part and composite unit speed separately, once the machine runs steady, set the electronic gear ratio on the PLC panel. By this way, client can increase or decrease the transformer frequency to reach the same speed of those parts.

Electricity unit

Main motor BEIDE Brand (Siemens Standard Motors Ltd.)

Main transducer Siemens Brand

PLC Siemens Brand

Program English

Main Contactor Schneider Brand

Main temperature controller meter OmRon Brand        

Electricity voltage 380V/3 Phase/50HZ

Extruder screw and barrel brand    ZHEJIANG ZHOUSHAN JINNUO(process by Germany CNC)

Automatic Screen Changer (ANJI, Chinese famous brand)

Gear boxes (GUOMAO China biggest brand)

Pneuamatic system (AIRTAC TAIWAN)

Main Bearings (NSK Japan