SATURN1405024
6000MM PE PLASTIC GEONET MACHINE WITH ONLINE COMPOUND PRODUCTION LINE
Specification
Product specification
Width of product-Linear speed
6000MM-2-6m/min
1.PE Plastic rigid flat net machine
Model JG-YZW180
Extrusion Capacity 800-1000KG/H
1>1 X Mixer
2> 1 X Extruder
Screw dia. Φ180mm
L/D ratio 35:1
Screw material 38CrMoAlA high grade alloy steel processed surface by nitriding
Hopper material 38CrMoAlA high grade alloy steel processed surface by nitriding
Driving method by frequency conversion to adjust
Speed changing method special speeder reducer for extruder
Gear material 20CrMoTi
Driving power 315KW
Heating method heating ring of stainless steel
Cooling method air or water cooling
Heating power approx. 190KW
3> 1 X Hydraulic screen changed system
4> 1 X Rotary die head and mould
Material dedicated mould steel
Rotation type different directions rotary type
Heating method heating ring of stainless steel
Heating power approx 18KW
Driving method frequency control of speed adjusting
Driving power 7.5KW
5> 1 X Cooling and calibrate system
Calibrating method by Calibrator
Cooling method by water
Calibrating width 6000mm
6> 1 X Cutting and flating system
Cutting method fixing knife
Knife material high-speed steel
Flatting method flatting shelf
Slitting device 1set
Cutting method fixed knife
Knife material high-speed steel
2 X Knife
7> 1 X Draw-off system
Width of draw-off roller suitable for 6000mm width product
No. of draw-off grade three grades draw-off
Driving method by frequency conversion
Clamping method manual or pneumatic
Draw-off method by rubber rollers
Draw-off power 11KW
8> 1 X Double-station Winding system
Winding method automatically
Clamping method pneumatic
Discharging method pneumatic
Pressure of air source 0.7-0.9Mpa
Driving method moment motor
Driving torque 60N.M
Width of winding roller suitable for 4000mm width product
2.1> 2D Mould
Width of product 6000mm
3D Die Head and Mould
3D Mould
Width of product 6000mm
Composite method Steel roller stitching
Composite roller group 2 groups
Heating method hot plate surface fusion type
Composite width 6500mm
Adjusting method pneumatic
Speed adjusting method by frequency conversion
Composite surface double surface
Heating power 120kw
Driving power 6kw
Connection method movable type
PLC controlling system
This part adopts S7200 CPU from Siemens brand, can synchronous control the draw-off unit and on-line heat fusion composite unit. At the beginning of machine running, firstly separate control the draw-off part and composite unit speed separately, once the machine runs steady, set the electronic gear ratio on the PLC panel. By this way, client can increase or decrease the transformer frequency to reach the same speed of those parts.
Electricity unit
Main motor BEIDE Brand (Siemens Standard Motors Ltd.)
Main transducer Siemens Brand
PLC Siemens Brand
Program English
Main Contactor Schneider Brand
Main temperature controller meter OmRon Brand
Electricity voltage 380V/3 Phase/50HZ
Extruder screw and barrel brand ZHEJIANG ZHOUSHAN JINNUO(process by Germany CNC)
Automatic Screen Changer (ANJI, Chinese famous brand)
Gear boxes (GUOMAO China biggest brand)
Pneuamatic system (AIRTAC TAIWAN)
Main Bearings (NSK Japan