4000MM DRAINAGE NET LAMINATED WITH GEOTEXTILE PRODUCTION LIN
4000MM DRAINAGE NET LAMINATED WITH GEOTEXTILE PRODUCTION LIN
SATURN3905024
4000MM DRAINAGE NET LAMINATED WITH GEOTEXTILE PRODUCTION LINE
- General information
Raw Material -PP, PE, master batch etc
Final Product Output -500kg/hr
Machine Color -Standard color: （Grey and Orange）
Final Product -
Product width: 4m
Sepcification: 3D drainage net
- Equipment
3.1 Color master batch mixer
Motor power: 4kW
Mixing volume: 150kg
Rotation speed: 85rpm
Mixing capacity: 600kg/h
It adopts stainless steel paddle mixer. Stainless steel material.
Thickness: 2mm
3.2 Automatic loader
Motor power: 2.2kW
Delivery lift: 5m
Air sucking hopper volume: 10L
Loading ability: 600kg/h, vacuum suction
3.3 Single-screw extruder
Screw diameter: 150mm
L/D: 30:1
Main motor power: 250kW, reduction ratio is 20, inverter adjusts speed.
Heating power: 93kW
Temperature control: ±1℃, FUJI temperature controller
Screw and barrel cooling method: fan cooling, 0.75kW
Heating section: 7 zones
Extrusion capacity: 500kg/h
Screw speed: 0~65rpm
Heat induction method: thermal resistance, PT100, Class A
Heater: cast aluminum heater
Material of screw and barrel: 38CrMoAl, nitride treatment
3.4 Hydraulic screen changer
Motor power: 4kW
Heating power: 4kW
Working pressure: 10~20MPa
3.5 Rotary die head
Chain drives to auxiliary shaft, then gear drives to main shaft to ensure smooth transmission and lower radial force, inner and outer dies adopt multi-bearing positioning, die material is 38CrMoAl, nitride treatment.
Heating sections: 6 zones
Heating power: 32kW
Die diameter: 650mm
Product width: 4m
3.6 Die head drive device
The die head is equipped with lifting device. It adopts frequency conversion motor direct-coupled decelerator, chain drives to auxiliary shaft, Fuji inverter.
Motor power: 11kW
Speed adjusting range of die: 0~3rpm
3.7 Mandrel
It adopts hollow floatage cooling mandrel to produce 4m width net.
3.8 Cooling water tank (stainless steel)
Stainless steel plate: 6mm
3.8.1 Cooling water tank, haul-off support and haul-off roll are as a whole to be installed on the ground.
3.8.2 Driving haul-off roll is at the bottom of the tank, chain driving and haul-off share one motor, 4kW, 2 rolls, roll diameter is 200mm. Water tank material is made of stainless steel plate, reinforced ribs on both sides to ensure water tank undeformed.
3.8.3 It has water level overflow device.
3.8.4 One knife support is used for cutting open the net between two pairs of haul-off rolls.
3.8.5 The cooling components and parts adopt rust-resisting material to ensure long-term anti-corrosion.
3.9 Haul-off device on the water tank
It adopts frequency conversion motor to drive haul-off roll for pulling the net, Fuji inverter adjusts the speed.
Max haul-off speed: 4m/min
Motor power: 4kW
Rubber roll diameter: 200mm, 4pcs
Cylinder diameter: 125mm
Working pressure: 0.4~0.5MPa
3.10 Stenter and haul-off device 4
The frame is made of metal steel pipe, its height can be adjusted.
There are guide rolls, one pair of haul-off rubber rolls after flatting.
Motor power: 2.2kW
Flatting roll diameter: 200mm
Rubber roll diameter: 200mm, 2pcs
Cylinder: 125mm, 2pcs
Working pressure: 0.4~0.6MPa
3.11 Unwinding device
The center shaft is used for passive unwinding, the magnetic powder brake is used to control the tension, and the photoelectric rectification system is adopted.
Roll diameter: φ74~102mm, 4pcs
3.12 Laminating device
It adopts surface electrical heating, double roll laminating to produce 4m width net with both surface laminated, frequency conversion motor direct-coupled decelerator to drive, Fuji inverter.
Laminating speed: 1~6m/min
Motor power: 2.2kW, 2pcs
Roll diameter: 260mm
Cylinder diameter: 125mm
Working pressure: 0.4~0.6MPa
Heating power: single surface 50kW
Temperature control range: 200~400℃
Heating plate width: 80mm
Heating plate quantity: 52 pcs
Heating plate power: 0.6~1kW
3.13 Conveying and cutting device
It adopts frequency conversion motor to drive, Fuji inverter adjusts speed.
Conveying motor power: 1.5kW
Cylinder diameter: 125mm
Working pressure: 0.4~0.6MPa
Roll diameter: 180mm
Cutting motor power: 3kW, cylinder pressing, round blade cutting
Moving motor power: 1.5kW
Moving speed: 15~20m/min
3.14 Winder
It adopts converter motor to drive, single-station core winding, motor direct-connecting reducer, Fuji inverter adjusts speed.
Winding speed: 6m/min
converter motor: 11kW
Max. product roll diameter: 800mm
It adopts cylinder to drive the pneumatic unload device.
Cylinder diameter: 80mm
Working pressure: 0.4~0.6MPa
3.15 Control system
3.15.1 Extruder control system is an independent control panel, there are essential buttons on the panel, such as temperature controller, pressure meter, speed load meter, emergency stop etc.
3.15.2 There are independent operating stations for other process, and set emergency stop button, which is easy to operate.
3.15.3 The whole line adopts PLC, automatic continuous production.
3.16 Technical data and training
3.16.1 The production line operating manual will be supplied.
3.16.2 The operating manual of main outsourcing parts will be supplied.
3.16.3 The whole technical data includind drawing of machine installation and maintenance, electric wiring diagram, electrical control schematic diagram, software data, list of wearing parts, list of outsourcing parts, maintenance instruction manual. One paper copy and one electronic copy.
3.16.4 The machine layout, installation, water, electric, air interface arrangement and load specification drawings will be supplied within 40 days after signing contract.
3.16.5 Supplier is liable to train the operator and serviceman from buyer, so that they can operate machine independently.
3.16.6 Safety protection
All the devices equipped with reliable safety protection measures
- Technical parameter of production line
Power supply: 380V/50Hz
Power capacity: about 590kW
Production capacity: 500kg/h
Outside dimension: 40000×6500×7500mm
